Help with 2004 needing batteries

Got a buddy running four of these in his 2002 - runs like a bat our of hell and he has drained them down to 2.0v per cell twice - still running five years later.

1 Like

The 2010 eL I bought from you about 3-4 years ago with the custom 2p or 3p volt pack you rewired, is still going strong. It was my daily driver for over 2 years until the point I took a new job out of town.

IIRC, you put that pack in the truck back around 2015 or 2016. so 7-8 years its been going,

I’ve NOT settled………mostly because I doubted that they would have the reserve potential……and worried that they might not like getting hammered by the GEM.

Most of the old time cart guys I’ve polled say it is about as mean to a battery as I can be………and summers at 120deg are death.

I need Dave to take Pity on me! The Volt kit is looking like my only option.

Yeah, 100Ah lead based batteries will likely only get you 12-15 mile range. Maybe less.

72V gems use around 200 watt-hours/mile, give or take a little, depending on driving style (speed, how hard you accelerate, etc) terrain, and service condition.

Examples:
Running at 22-25 mph, I use about 170Wh/mile in my eL
At 35-38mph, it’s 240Wh/mile
A dragging brake on just one wheel will add an extra 100 Wh or more.
That’s all with just one person and no cargo to speak of.

Lead batteries you can only use about half the rated power, so very roughly since the equation changes with the voltage, so 100ah lead will only give you about 3.6 KWh useable.

BTW, I don’t think Dave is the seller on that ebay volt pack. He lives a long way from the seller’s claimed location of Arizona

1 Like

I have a line on getting a set of new gel batteries that are group 27 for about $1400, with limited range not being too much of an issue for me at this point in my life,
Are there any potential problems I might have?

I’ve bought a bunch of full packs from junkyards in SoCal. It’s been hit or miss, especially considering the age of the volts. Just make sure you stick a meter in it to make sure they’re holding charge before taking delivery. That said, once I’ve gotten a good pack… no issues. I bought a full pack from a 2012 for $1200 that will power 2 cars @ 94ah. So for $600 + bms + yellow harness from dave and cables, you’re into it for $1k. Can’t beat that!

The pack I have in my 2016 was a temporary bridge… 2+ years ago. I’m still running them now and haven’t had any issues. I even have a set of ID4 batteries sitting in my garage that I haven’t bothered to install because the Volts have been trouble free (knocking in wood).

On the newer cars, they’re great because you have a ton of space in the rear, can run all-thread through the water jackets, into 90 degree aluminum pieces and easily secure them to the car. the early 2000-2004, you have to cut off the water jackets and I never found a solid way to secure them.

I’ve even put a couple in golf carts -

Only time I’ve run into an issue with the Volts is when someone drains them down all the way past recovery. When we were using Chargery BMS-es… they weren’t inline and if you let them keep balancing unattended, they would balance them to empty. The newer ANT and JKs won’t do that. My buddy’s 2002 is sitting in drive since he did that… i need to find him some batteries. Might entertain splitting a full pack with you. I’m in SD by SDSU

1 Like

I just checked car-part.com… there are a bunch of them in the $1200 price range within 150 miles of SD. I like the Gen1s over the Gen2s. Think you get more 12s packs and they don’t have fuses for the bms wiring.

1 Like

Where about were finding these battery packs and how old can you go with the batteries? I’m between Temecula and Riverside

:face_with_hand_over_mouth: Of COURSE that’s where you guys would be! I bought mine in SD…….kinda by the airport. I’m over in Yuma.

We’re all local! I’m not afraid of fab and mech work……but I have no shop, and most of my tools are pretty winnowed down. Never messed with pack building, but I read a lot, and follow instructions well.

$1400 is right around the entry point for a small li-ion pack.

I think Dave and Michael might have one now that drops right into the spot above the motor & diff on the 00-04 years.

Its higher voltage and lighter, so it’ll give you way better performance in the accelration and top end department too.

As for the gel 27’s. you may have to make custom brackets or find a way to secure them as they may be smaller than the installed hold downs. Range will be about 10 miles. Make sure they can handle 200-250 amp load without melting because that’s what a gem can pull on a hard launch.

@Inwo @LithiumGods

Thanx, checking with them now

1 Like