I was able to get my hands on a 2003 4 seater GEM for near nothing. It was owned by an elderly man who was a member of the local electric car club and eventually donated it to the club as his health declined. The club spent a little time messing with it and finally decided to cut their loses, mainly because they need to clear out space for other projects.
It has new batteries and tires (on the 12" stock rims"). They pin pointed one of the problems with the car being that the DC to DC converter was faulty and they also couldn’t find the title. I got it cheap enough that I figured worst case, I could rip out the T2 controller, sell it on ebay, and recoup my costs.
Plus-es about the car -
- New Tires
- New Batteries
- Body and structure seems to be in good shape
- Brakes work
- Upholstery is in good shape
- Windshield is not cracked
- Everything is there and it’s a complete car (although unsure what’s working and what isn’t)
Minus-es -
- The clear coat on the hood and rear fender is pealing
- Crack in the driver’s side mud guard
- Does not power on (car club says they were able to get the dash to come on and power the controller - unverified)
- Sunroof is deteriorating
- Missing rear carrier
- No keys for the glove box and rear carrier locking mechanism
- Missing passenger side mirror
About me - fairly new to the GEMs although I’ve been eyeing them for years. Finally bought one this summer that I’ve been upgrading - Upgraded wheels, motor, t1-t2 controller, disk brakes, upgraded trunk, upholstery… and I have parts galore sitting around. I’m pretty handy and am comfortable cranking on this myself; I have the controller programming software and adapters.
So here’s my question for the group - I’m planning on flipping the cart - get it working and sold. If just thinking dollars and sense, what upgrades and fixes do you get the best return on?
My theory is that people in the market for the older GEMs are either 1) looking for a low cost way to try them out or 2) people like on the forum here, looking for a solid platform to tinker with and do their upgrades themselves. Both of these groups probably not wanting to pay a premium or margin on hot-rod upgrades.
Here’s my laundry list of stuff I’m working on (in order of priority)
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Title - was able to get it titled and registered by getting a title bond ($100 bond + $250 registration, taxes, etc DMV fees). Seems pretty common to have GEMs that were never actually put on the road so people never registered them. At least now I can sell it and know for sure the new owner can drive it on the roads.
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DC/DC converter - before I bought it, threw the VIN in the polaris recall database… guess what, the part that the club thinks is the issue is covered. Dropped the cart off at the dealer, they’re doing to do the install and do some diagnostics on the cart to see if they can get it to power and go. Wild card here is if the charger works… I have an extra T2 controller and motor sitting around so if I have to replace either of those, I’m good.
Assuming everything comes out of the dealer without a monster laundry list, now comes the part of what to invest in the cart. I was going to focus on safety and mostly cosmetics
- Detail - clean it up REALLY good
- replace passenger mirror
- replace locks with missing keys
- install my old trunk (round style)
- Replace window molding that’s coming off
- Replace cracked mud guards / re-paint hood, mud guards, rear fender ($600)
Assuming that after all that, it’s working, safe, looks decently good… here’s where the ROI question comes in. are these repairs / upgrades worth it
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Replace sunroof ($250 in parts) - Will post pictures as soon as I get it back from the dealer. It’s not cracked but definitely worn from the sun. One of the things I didn’t notice when I bought it but my wife immediately honed in on it.
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Wheels / Tires / Spacers - $900 (ride for fun package
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Upgraded Motor - $750
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Disk Brakes - $600
-??? what else?
My thought is anything much beyond making it safe and looking good won’t see a return. Don’t get me wrong, for my GEM … I’ve done all this and love the upgrades. If I were keeping this for myself, I’d definitely do them all. I just think things like the motor and disk brakes will be appreciated by a narrower market and I’d (maybe) recover my cost in putting them in, driving up the listing price of the car.
Would be curious to get your thoughts. Will post pictures as soon as I get it back.
Thanks in advance and Happy Thanksgiving