Gem poll

thanks Daniel

Bob

Daniel,

Regarding draining the transaxle.

I’ve looked everywhere and can’t see any obvious transaxle drain hole in my 2001 GEM. Logically I’d expect it to be at the [B]bottom[/B] of the case but … nothing. Where is it located and do you need any special tools to extract the oil? I THINK I’d read that it was located at the TOP of the transaxle and you needed a vacuum extractor to suck out the oil. Even there I can’t see anything remotely like a fill/drain plug. Do I need to remove the front batteries and battery case or drop the transaxle out of the car to get to it?

Al

Remove the rubber plug and suck the old oil out with a $10 hand pump from WalMart or your favorite automotive store. Refill to the bottom edge of the hole and replace the plug.

And where do I find this rubber plug? I’ve looked and short of dropping the transaxle or pulling out the front battery box, just by looking under the GEM and really craning my neck, I see nothing even remotely looking like a fill/drain hole.

Al

Al the plug is on the side… higher than where it will drain… hence the need for the pump… not sure why GEM designed it that way… know I posted the weight of oil to use in the yahoo NEV group… probably here as well… you can pull the manual for the motor up from the Gem Car Parts Direct | The Nations #1 Source for Gem Car Parts website

Bob

It’s in the sheet metal cover on the bottom of the transaxle.

Thanks but there isn’t any sheet metal cover on the transaxle. I’ll have to take another look for the drain hole sometime when the temperature gets above freezing in this part of the world!!

Al

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Al it’s a large rubber plug… know you’ll see it with no problem… after the frost clears from tour nose and eyes… it really does not look like a drain… again the engineer’s design and the mechanic’s headache… but it was Chrysler who stuffed a HEMI into about any of their cars… so why not design the drain where it works more as a level check than a drain… you might drop a dime on NEVaccessories… 480-753-0684… talk to Evan or Roger… think it’s Roger… the girl who may answer is knowledgeable too

Bob

maybe there isn’t a plug on an 01… here is the link to an 02 and it looks like there is a breather tube…

http://www.gemcarpartsdirect.com/images/partscatalog/2002-2004PartsCatalog.pdf

Bob

Thanks Bob. If there is a ā€œvent/drain plugā€ I assume it would be near the vent tube which is on the passenger side of the transaxle. I’ll have to crawl around under the car again once it thaws in NE Ohio.

I sure looked last fall thinking that I should change out the oil and I didn’t see it at that time. Maybe I was looking right at it and just didn’t recognize it for what it was. I was probably looking for something like a metal, screwed in oil drain plug not just a rubber plug. Seems like there should be a vent, a fill ā€œportā€ and a drain plug just for maintenance purposes. Any rational engineer would have designed in all three of those items I think.

Al