Basket Case 02 GEM

GEM Forum
1

I took on this free 02’ long bed project. Got it for free with free delivery.

IMG_0476
IMG_0476.JPG4032×3024 2.21 MB
IMG_0475
IMG_0475.JPG4032×3024 2.4 MB
IMG_0477
IMG_0477.JPG3024×4032 2.4 MB

I just did the pack. I have repaired GEMs before but I was confused by the factory wiring diagram on this one. A failed attempt by previous owner has me stumped. My factory manual really doesnt show these components (bottom 2 circles on pic)
fullsizeoutput_2458
fullsizeoutput_2458.jpeg1575×2100 568 KB

Does anyone have a home made schematic that breaks out the function of relays and switches in the “PWB- Printed wire board” which is a DC-DC, relay, contactor and timer switch wired together not shown on factory diagram.
Thank you

2

Working on a more complete schematic for posterity. Not done yet. Im not making this to help fix my GEM just puttering.

09
Screenshot 2017-11-04 18.24.09.jpg1566×1152 109 KB

3

Found what I was looking for. This should be on a sticky post here on the GEM forum along with the factory diagram.

IMG_0077
IMG_0077.jpg2048×1536 259 KB

1 Like
4

Got the Clunk! My free GEM runs
The wiring diagram helped a lot.
Green to DC-DC ground was disconnected. Also charger interlock was disconnected (charger was removed)

1 Like
5

Mine is also disconnected and can not figure out where it goes

6

Did you ever finish drawing your wire schematic I really need it.