# Chevy Bolt conversion

**URL:** <https://community.electricforum.com/t/chevy-bolt-conversion/13524>\
**Category:** Battery & Chargers\
**Created:** [April 3, 2018, 12:16am UTC](https://community.electricforum.com/t/chevy-bolt-conversion/13524 "2018-04-03T00:16:56Z")\
**Posts on this page:** 20\
**Page:** 5

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**Author:** ![Inwo](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/inwo/32/1067_2.png) [@Inwo](https://community.electricforum.com/u/Inwo)\
**Post date:** [April 19, 2018, 1:27pm UTC](https://community.electricforum.com/t/chevy-bolt-conversion/13524/83 "2018-04-19T13:27:09Z")

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The charger is tested and ready to ship, along with a 300amp 24s bms.

[https://www.google.com/url?sa=t&rct=j&q=&esrc=s&source=web&cd=8&ved=0ahUKEwi387Kmt8baAhVk9YMKHZ\_IAswQFghhMAc&url=http%3A%2F%2Fassets.curtisinstruments.com%2FUploads%2FDataSheets%2F1623%20DeltaQ%20Manual1.pdf&usg=AOvVaw1uNw1Qr08VsNHhlof-WJQ2](https://www.google.com/url?sa=t&rct=j&q=&esrc=s&source=web&cd=8&ved=0ahUKEwi387Kmt8baAhVk9YMKHZ_IAswQFghhMAc&url=http%3A%2F%2Fassets.curtisinstruments.com%2FUploads%2FDataSheets%2F1623%2520DeltaQ%2520Manual1.pdf&usg=AOvVaw1uNw1Qr08VsNHhlof-WJQ2)

 ![image](https://canada1.discourse-cdn.com/flex030/uploads/electricforum/original/2X/7/73e4f3736d674ecd5d6d2d81da350c2572cdf5f8.png)

Pin1 white is now “enable” connect to B- to charge.

 ![image](https://canada1.discourse-cdn.com/flex030/uploads/electricforum/original/2X/3/3e39508042428ff69bcd6369ba721ff7467c5ad0.png)

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<div class="post-metadata">

**Author:** ![Jonathan\_Cushing](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/jonathan_cushing/32/2083_2.png) [@Jonathan\_Cushing](https://community.electricforum.com/u/Jonathan_Cushing)\
**Post date:** [April 19, 2018, 10:12pm UTC](https://community.electricforum.com/t/chevy-bolt-conversion/13524/84 "2018-04-19T22:12:43Z")

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![IMG_20180419_130140](https://canada1.discourse-cdn.com/flex030/uploads/electricforum/original/2X/c/c181746394b15eabc284b13e669f2f002ea85c40.jpg) ![IMG_20180419_130133](https://canada1.discourse-cdn.com/flex030/uploads/electricforum/original/2X/8/8836ea3bec10c222faf13003e23255d627bf2fa4.jpg) ![IMG_20180419_122127](https://canada1.discourse-cdn.com/flex030/uploads/electricforum/original/2X/a/a983a9e23fc5ada1450985a6b9b5d83833df634a.jpg)  
Squeezed the 23" wheels in with one inch wheel spacers and 1" fender bracket riser. In true Overkill fashion I welded the riser

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**Author:** ![Jonathan\_Cushing](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/jonathan_cushing/32/2083_2.png) [@Jonathan\_Cushing](https://community.electricforum.com/u/Jonathan_Cushing)\
**Post date:** [April 19, 2018, 10:14pm UTC](https://community.electricforum.com/t/chevy-bolt-conversion/13524/85 "2018-04-19T22:14:04Z")

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![IMG_20180419_103825](https://canada1.discourse-cdn.com/flex030/uploads/electricforum/original/2X/c/ce21c4c4f4a3ec42f7b0dff28e8eb5569eb5f8aa.jpg) ![IMG_20180419_103808](https://canada1.discourse-cdn.com/flex030/uploads/electricforum/original/2X/e/e2a9b7852272d2598e0d84c765dcc9968c414954.jpg) ![IMG_20180419_103815](https://canada1.discourse-cdn.com/flex030/uploads/electricforum/original/2X/b/bfb3b883104b854878c1d061db812ee4efa9cfce.jpg)  
What battery up front?

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**Author:** ![Jonathan\_Cushing](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/jonathan_cushing/32/2083_2.png) [@Jonathan\_Cushing](https://community.electricforum.com/u/Jonathan_Cushing)\
**Post date:** [April 19, 2018, 10:15pm UTC](https://community.electricforum.com/t/chevy-bolt-conversion/13524/86 "2018-04-19T22:15:23Z")

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I left the disconnect switch in but I added a 200 amp breaker with a disconnect switch. A little redundant but the parts were there.

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<div class="post-metadata">

**Author:** ![Inwo](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/inwo/32/1067_2.png) [@Inwo](https://community.electricforum.com/u/Inwo)\
**Post date:** [April 19, 2018, 10:24pm UTC](https://community.electricforum.com/t/chevy-bolt-conversion/13524/87 "2018-04-19T22:24:36Z")

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Dc rated?  
Important!

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<div class="post-metadata">

**Author:** ![Jonathan\_Cushing](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/jonathan_cushing/32/2083_2.png) [@Jonathan\_Cushing](https://community.electricforum.com/u/Jonathan_Cushing)\
**Post date:** [April 19, 2018, 11:46pm UTC](https://community.electricforum.com/t/chevy-bolt-conversion/13524/88 "2018-04-19T23:46:48Z")

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Of course it is DC rated

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<div class="post-metadata">

**Author:** ![Inwo](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/inwo/32/1067_2.png) [@Inwo](https://community.electricforum.com/u/Inwo)\
**Post date:** [April 20, 2018, 12:05am UTC](https://community.electricforum.com/t/chevy-bolt-conversion/13524/89 "2018-04-20T00:05:07Z")

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Sorry. 🙂I’m not used to working with pros.  
Dave

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<div class="post-metadata">

**Author:** ![Inwo](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/inwo/32/1067_2.png) [@Inwo](https://community.electricforum.com/u/Inwo)\
**Post date:** [April 20, 2018, 11:14pm UTC](https://community.electricforum.com/t/chevy-bolt-conversion/13524/90 "2018-04-20T23:14:43Z")

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![image](https://canada1.discourse-cdn.com/flex030/uploads/electricforum/original/2X/8/86a98e5e6b754102c652639d3b6414ae467a90df.jpg)

![image](https://canada1.discourse-cdn.com/flex030/uploads/electricforum/original/2X/b/bbad5c0e1a038d1f3ab286dbf08ebb2986a756fe.jpg)

![image](https://canada1.discourse-cdn.com/flex030/uploads/electricforum/original/2X/7/757045cca79789ded7db2d2b2d45e2f39291ab75.jpg)

![image](https://canada1.discourse-cdn.com/flex030/uploads/electricforum/original/2X/0/0b25d534817b8c5501ff4a8df11131523021504d.jpg)

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<div class="post-metadata">

**Author:** ![Inwo](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/inwo/32/1067_2.png) [@Inwo](https://community.electricforum.com/u/Inwo)\
**Post date:** [April 20, 2018, 11:23pm UTC](https://community.electricforum.com/t/chevy-bolt-conversion/13524/91 "2018-04-20T23:23:56Z")

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Goes in the car like this.  
Brackets screw into the edge of the 1x4 al top cross frame.  
Backing between battery and gussets. Seemed like a good idea at the time.

![image](https://canada1.discourse-cdn.com/flex030/uploads/electricforum/original/2X/0/0af031ea1b72971cc315f1f5ed39402ef3734189.jpg)

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<div class="post-metadata">

**Author:** ![Jonathan\_Cushing](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/jonathan_cushing/32/2083_2.png) [@Jonathan\_Cushing](https://community.electricforum.com/u/Jonathan_Cushing)\
**Post date:** [April 21, 2018, 4:19am UTC](https://community.electricforum.com/t/chevy-bolt-conversion/13524/92 "2018-04-21T04:19:55Z")

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Did you fit it under the rear seats?

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<div class="post-metadata">

**Author:** ![Jonathan\_Cushing](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/jonathan_cushing/32/2083_2.png) [@Jonathan\_Cushing](https://community.electricforum.com/u/Jonathan_Cushing)\
**Post date:** [April 21, 2018, 4:21am UTC](https://community.electricforum.com/t/chevy-bolt-conversion/13524/93 "2018-04-21T04:21:31Z")

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If so maybe 320AH pack

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<div class="post-metadata">

**Author:** ![Inwo](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/inwo/32/1067_2.png) [@Inwo](https://community.electricforum.com/u/Inwo)\
**Post date:** [April 21, 2018, 8:40am UTC](https://community.electricforum.com/t/chevy-bolt-conversion/13524/94 "2018-04-21T08:40:13Z")

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Yes, it fits both ways.  
This way and stacked. A 24kwh gem may be a 100 mile record breaker.  
This is best way for me. I don’t have to break packs in two…

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<div class="post-metadata">

**Author:** ![Jonathan\_Cushing](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/jonathan_cushing/32/2083_2.png) [@Jonathan\_Cushing](https://community.electricforum.com/u/Jonathan_Cushing)\
**Post date:** [April 21, 2018, 1:43pm UTC](https://community.electricforum.com/t/chevy-bolt-conversion/13524/95 "2018-04-21T13:43:13Z")

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My first two packs arrived separated so I went this way. I have two other packs still assembled. I like having the weight up front though. The wheels still spin if you turn and punch it. What cut off voltage do you think would be safe for the bottom end of a charge on these packs? I ran from 80+ to 73 yesterday. SOC reads 79% but the curve on a lithium is different from an SLA.

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<div class="post-metadata">

**Author:** ![Jonathan\_Cushing](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/jonathan_cushing/32/2083_2.png) [@Jonathan\_Cushing](https://community.electricforum.com/u/Jonathan_Cushing)\
**Post date:** [April 21, 2018, 1:45pm UTC](https://community.electricforum.com/t/chevy-bolt-conversion/13524/96 "2018-04-21T13:45:56Z")

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I really can’t come up with anything good to put under the seats. I may just put the second battery pack there to make this a true daily driver.

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<div class="post-metadata">

**Author:** ![Inwo](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/inwo/32/1067_2.png) [@Inwo](https://community.electricforum.com/u/Inwo)\
**Post date:** [April 21, 2018, 3:14pm UTC](https://community.electricforum.com/t/chevy-bolt-conversion/13524/97 "2018-04-21T15:14:02Z")

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Nothing left under 3.5v Won’t hurt them down to 3v.

Are you saying that you have 2 x 10s and 2 x 20s modules.  
Good thing you snapped them up. I can’t find more.

How were the big packs shipped?

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<div class="post-metadata">

**Author:** ![Jonathan\_Cushing](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/jonathan_cushing/32/2083_2.png) [@Jonathan\_Cushing](https://community.electricforum.com/u/Jonathan_Cushing)\
**Post date:** [April 21, 2018, 4:05pm UTC](https://community.electricforum.com/t/chevy-bolt-conversion/13524/98 "2018-04-21T16:05:50Z")

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I actually have (2)10s installed and (1)- 10s , (2) 20s not installed. I snapped them up.

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<div class="post-metadata">

**Author:** ![Jonathan\_Cushing](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/jonathan_cushing/32/2083_2.png) [@Jonathan\_Cushing](https://community.electricforum.com/u/Jonathan_Cushing)\
**Post date:** [April 21, 2018, 4:06pm UTC](https://community.electricforum.com/t/chevy-bolt-conversion/13524/99 "2018-04-21T16:06:30Z")

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Unfortunately he sold off one of the 10s while I was testing.

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<div class="post-metadata">

**Author:** ![Inwo](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/inwo/32/1067_2.png) [@Inwo](https://community.electricforum.com/u/Inwo)\
**Post date:** [April 21, 2018, 5:35pm UTC](https://community.electricforum.com/t/chevy-bolt-conversion/13524/100 "2018-04-21T17:35:01Z")

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Small steps.  
Fuse location.

![MVC-006F](https://canada1.discourse-cdn.com/flex030/uploads/electricforum/original/2X/8/8ad59a9bcd99509e3330a6cc3c71145e5bcb2da5.JPG)

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<div class="post-metadata">

**Author:** ![Inwo](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/inwo/32/1067_2.png) [@Inwo](https://community.electricforum.com/u/Inwo)\
**Post date:** [April 21, 2018, 5:36pm UTC](https://community.electricforum.com/t/chevy-bolt-conversion/13524/101 "2018-04-21T17:36:59Z")

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Well…  
That sucks!  
The module in the car is backwards. - + + -  
Two B+ in the middle.  
Hope Grant gets a good one. I’ll make him give it back. 🙂

If I had the energy, I’d pull it out.

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<div class="post-metadata">

**Author:** ![Inwo](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/inwo/32/1067_2.png) [@Inwo](https://community.electricforum.com/u/Inwo)\
**Post date:** [April 21, 2018, 5:54pm UTC](https://community.electricforum.com/t/chevy-bolt-conversion/13524/102 "2018-04-21T17:54:32Z")

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Small set back.  
 ![MVC-007F](https://canada1.discourse-cdn.com/flex030/uploads/electricforum/original/2X/a/aae9525a0889a675802ea1b0dad2d7ab6a9a8663.JPG)

This is what worked for me. (first attempt)

 ![image](https://canada1.discourse-cdn.com/flex030/uploads/electricforum/original/2X/e/e17f657a74292df26d4e0709c3171d5eff79bb29.png)

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