# Charger indicator lamp is on but in low contrast

**URL:** <https://community.electricforum.com/t/charger-indicator-lamp-is-on-but-in-low-contrast/28383>\
**Category:** GEM Forum\
**Created:** [September 26, 2024, 1:56pm UTC](https://community.electricforum.com/t/charger-indicator-lamp-is-on-but-in-low-contrast/28383 "2024-09-26T13:56:29Z")\
**Posts on this page:** 20\
**Page:** 3

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**Author:** ![Teritary](https://avatars.discourse-cdn.com/v4/letter/t/71c47a/32.png) [@Teritary](https://community.electricforum.com/u/Teritary)\
**Post date:** [October 14, 2024, 11:12am UTC](https://community.electricforum.com/t/charger-indicator-lamp-is-on-but-in-low-contrast/28383/41 "2024-10-14T11:12:29Z")

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I see on an another post that you say :

> [@Display blinking once per sec: temp, turtle, wrench & 3 squares around DH, DL, R](https://community.electricforum.com/t/display-blinking-once-per-sec-temp-turtle-wrench-3-squares-around-dh-dl-r/5609/21):
>
> Basically, when the dash display boots up it does not see any data stream from the motor controller.
> 
> Most of the time it is a loose connection.
> 
> - Check/clean the 23p connection on top of the controller or the connectors on the PSDM
> 
> Sometimes the controller is not booting up.
> 
> - check the fuses
> - Possible dead controller
> 
> Once it was due to the controller sitting across the room on a bench.
> 
> - install controller into car
> 
> Review what led up to when this started happening.  
> Is the car still working?

I will try to clean the 23 pin connector of the controller.

And I would like to know if the main contactor needs to close when I put the key on ? Because mine don’t close when I put the key on

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<div class="post-metadata">

**Author:** ![AssyRequired](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/assyrequired/32/7621_2.png) [@AssyRequired](https://community.electricforum.com/u/AssyRequired)\
**Post date:** [October 14, 2024, 1:55pm UTC](https://community.electricforum.com/t/charger-indicator-lamp-is-on-but-in-low-contrast/28383/42 "2024-10-14T13:55:45Z")

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> [@Teritary](#):
>
> I would like to know if the main contactor needs to close when I put the key on ? Because mine don’t close when I put the key on

No. The Main Contactor is the _ **LAST** _ thing that will close when the car is ready to go. Do not try to manually push it in. Doing so at the wrong time can damage the motor controller.

Yes, it appears there is an issue with the controller not booting up. When you KeyON (in your case SwitchON), check for B+ on the small Orange wire going to the Main Contactor.

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<div class="post-metadata">

**Author:** ![Teritary](https://avatars.discourse-cdn.com/v4/letter/t/71c47a/32.png) [@Teritary](https://community.electricforum.com/u/Teritary)\
**Post date:** [October 15, 2024, 3:44pm UTC](https://community.electricforum.com/t/charger-indicator-lamp-is-on-but-in-low-contrast/28383/43 "2024-10-15T15:44:17Z")

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I receive the DC/DC converter but when I plug it, it does nothing.

> [@AssyRequired](#):
>
> When you KeyON (in your case SwitchON), check for B+ on the small Orange wire going to the Main Contactor.

I will test this later because I need to redo the wiring of my auxiliary battery because I take off the wire to put the DC/DC converter

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<div class="post-metadata">

**Author:** ![Teritary](https://avatars.discourse-cdn.com/v4/letter/t/71c47a/32.png) [@Teritary](https://community.electricforum.com/u/Teritary)\
**Post date:** [October 17, 2024, 12:13pm UTC](https://community.electricforum.com/t/charger-indicator-lamp-is-on-but-in-low-contrast/28383/44 "2024-10-17T12:13:37Z")

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> [@Teritary](#):
>
> I will test this later because I need to redo the wiring of my auxiliary battery because I take off the wire to put the DC/DC converter

I redo my wiring and it does the same thing as before : there are the temp, the turtle, the wrech, the indicator of the forward or backward and the yellow and green bars of the battery are blinking.

> [@Teritary](#):
>
> I will try to clean the 23 pin connector of the controller.

I clean it but it does nothing more.

> [@AssyRequired](#):
>
> Yes, it appears there is an issue with the controller not booting up. When you KeyON (in your case SwitchON), check for B+ on the small Orange wire going to the Main Contactor.

I check between the small orange cable and the batt- but I have 0V

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<div class="post-metadata">

**Author:** ![AssyRequired](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/assyrequired/32/7621_2.png) [@AssyRequired](https://community.electricforum.com/u/AssyRequired)\
**Post date:** [October 17, 2024, 12:29pm UTC](https://community.electricforum.com/t/charger-indicator-lamp-is-on-but-in-low-contrast/28383/45 "2024-10-17T12:29:58Z")

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> I check between the small orange cable and the batt- but I have 0V

Your controller is not getting the signal to power ON.

On the bottom of your fuse panel are 3 round fuses. Check/change the far right side fuse F13.

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<div class="post-metadata">

**Author:** ![Teritary](https://avatars.discourse-cdn.com/v4/letter/t/71c47a/32.png) [@Teritary](https://community.electricforum.com/u/Teritary)\
**Post date:** [October 18, 2024, 12:30pm UTC](https://community.electricforum.com/t/charger-indicator-lamp-is-on-but-in-low-contrast/28383/46 "2024-10-18T12:30:23Z")

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> [@AssyRequired](#):
>
> On the bottom of your fuse panel are 3 round fuses. Check/change the far right side fuse F13.

I check the fuse and it’s good but I look into the fuse location and the bottom was full of dirt so I clean it and now all works 🎉

 ![IMG_20241018_132832](https://canada1.discourse-cdn.com/flex030/uploads/electricforum/original/3X/0/5/05ec29cad35d604892c06f000c63b8d890943ebb.jpeg)

There is just one problem is that the main contactor is not close so I recheck the tension on the small orange wire like you say here :

> [@AssyRequired](#):
>
> check for B+ on the small Orange wire going to the Main Contactor.

And I have B+ so I will replace the MC because I think it’s broken

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<div class="post-metadata">

**Author:** ![Teritary](https://avatars.discourse-cdn.com/v4/letter/t/71c47a/32.png) [@Teritary](https://community.electricforum.com/u/Teritary)\
**Post date:** [October 18, 2024, 12:36pm UTC](https://community.electricforum.com/t/charger-indicator-lamp-is-on-but-in-low-contrast/28383/47 "2024-10-18T12:36:28Z")

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I’m keeping my fingers crossed that the wheels will turn !  
Thanks for your advices because I’m sure the car wouldn’t run without you.

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<div class="post-metadata">

**Author:** ![AssyRequired](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/assyrequired/32/7621_2.png) [@AssyRequired](https://community.electricforum.com/u/AssyRequired)\
**Post date:** [October 18, 2024, 1:49pm UTC](https://community.electricforum.com/t/charger-indicator-lamp-is-on-but-in-low-contrast/28383/48 "2024-10-18T13:49:29Z")

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> There is just one problem is that the main contactor is not close so I recheck the tension on the small orange wire like you say here :

No. Ignore the relay for now.

That relay will close when the car is ready to go.  
The car is **not ready** because it thinks the hand brake is applied. (see illuminated BRAKE (!) symbol on the display).

_ **Resist the temptation to manually force the relay closed. The car will not go.** _

We touched on this earlier but skirted around the issue because other errors needed to be dealt with first.

**Test the handbrake loop**

- KeyOFF
- Drop Hand Brake

This should produce a steady beep. To silence the beep, introduce one of two actions.

- Apply Hand Brake, or
- KeyON.

Confirn (Y/N)?

→ (Last I had you do this- the answer was No.)(Post 39).  
If the answer is still NO, then locate the twin cube relays below the windshield on the passenger side.

 ![twin relays1](https://canada1.discourse-cdn.com/flex030/uploads/electricforum/original/3X/c/d/cd2f157e34a3953a2e50c249707e33952ddb49f7.jpeg)  
One of them controls the beep, and the other controls the light on the display. They are pressed into their holder/bases. pull them out, inspect the contacts, swap them R\>L and try the hand brake test again.

Verify that the Red/w wire is connected to S6 on the front of the PSDM. Not the A or B connection. It is easy to make this mistake. Note that there are two connections BELOW the red wire(most likely unused)

Return with your results.

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<div class="post-metadata">

**Author:** ![Teritary](https://avatars.discourse-cdn.com/v4/letter/t/71c47a/32.png) [@Teritary](https://community.electricforum.com/u/Teritary)\
**Post date:** [October 20, 2024, 7:33am UTC](https://community.electricforum.com/t/charger-indicator-lamp-is-on-but-in-low-contrast/28383/49 "2024-10-20T07:33:59Z")

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> [@AssyRequired](#):
>
> The car is **not ready** because it thinks the hand brake is applied. (see illuminated BRAKE (!) symbol on the display).

The brake indicator is illuminated because the hand brake is applied and when I remove the hand brake the brake indicator goes out but the MC still not closing

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<div class="post-metadata">

**Author:** ![AssyRequired](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/assyrequired/32/7621_2.png) [@AssyRequired](https://community.electricforum.com/u/AssyRequired)\
**Post date:** [October 20, 2024, 1:45pm UTC](https://community.electricforum.com/t/charger-indicator-lamp-is-on-but-in-low-contrast/28383/50 "2024-10-20T13:45:44Z")

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Tip- Do not assume/disregard/bypass/jump ahead over instructions.  
That is how some of the simplest clues are overlooked and we then spend days running down an incorrect path looking for the next thing why your car is not running.  
It also burns up time when I type out a series of instructions on a path that doesn’t apply because we are not on the same page.

–

> The brake indicator is illuminated because the hand brake is applied and when I remove the hand brake the brake indicator goes out but the MC still not closing

There are two parts to the handbrake test. You only answered the second part.

1. Does it produce the continuous beep?

2. The light going off when the Hand Brake is dropped is a good sign.

**What next?**  
Then release the hand brake, and apply a little accel pedal.  
What happens?

Does the Main Relay snap closed?  
And the car try to go?

-or-  
Does the dash display change from 0 to another number and a yellow wrench show up?  
If number- What is that number?

Tip- You might want to lift both front wheels up off the ground (if not done so yet). If this car decides to go, it might take off on you if not fully prepared and path is clear.

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<div class="post-metadata">

**Author:** ![Teritary](https://avatars.discourse-cdn.com/v4/letter/t/71c47a/32.png) [@Teritary](https://community.electricforum.com/u/Teritary)\
**Post date:** [October 20, 2024, 3:52pm UTC](https://community.electricforum.com/t/charger-indicator-lamp-is-on-but-in-low-contrast/28383/51 "2024-10-20T15:52:12Z")

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> [@AssyRequired](#):
>
> Then release the hand brake, and apply a little accel pedal.  
> What happens?

nothing

> [@AssyRequired](#):
>
> Does the Main Relay snap closed?

no

> [@AssyRequired](#):
>
> And the car try to go?

It seems normal on the dash display

> [@AssyRequired](#):
>
> Does the dash display change to another number and a yellow wrench show up?

no there are no changes. It stay like on the picture I send before

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<div class="post-metadata">

**Author:** ![AssyRequired](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/assyrequired/32/7621_2.png) [@AssyRequired](https://community.electricforum.com/u/AssyRequired)\
**Post date:** [October 20, 2024, 4:12pm UTC](https://community.electricforum.com/t/charger-indicator-lamp-is-on-but-in-low-contrast/28383/52 "2024-10-20T16:12:27Z")

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Then inspect the pedal connector. Remove the plug where it attaches to the sensor, inspect, and re-install.

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<div class="post-metadata">

**Author:** ![Teritary](https://avatars.discourse-cdn.com/v4/letter/t/71c47a/32.png) [@Teritary](https://community.electricforum.com/u/Teritary)\
**Post date:** [October 21, 2024, 6:14pm UTC](https://community.electricforum.com/t/charger-indicator-lamp-is-on-but-in-low-contrast/28383/53 "2024-10-21T18:14:06Z")

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That’s weird but now the MC is closing normally so it’s good the car is working.  
Thanks for all your tips again !

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<div class="post-metadata">

**Author:** ![AssyRequired](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/assyrequired/32/7621_2.png) [@AssyRequired](https://community.electricforum.com/u/AssyRequired)\
**Post date:** [October 22, 2024, 6:37am UTC](https://community.electricforum.com/t/charger-indicator-lamp-is-on-but-in-low-contrast/28383/54 "2024-10-22T06:37:05Z")

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??!?!?!?!? The car now works?  
How well does it work?  
I would think this car has been sitting so long that the motor brushes would be stuck for sure.

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<div class="post-metadata">

**Author:** ![Teritary](https://avatars.discourse-cdn.com/v4/letter/t/71c47a/32.png) [@Teritary](https://community.electricforum.com/u/Teritary)\
**Post date:** [October 23, 2024, 11:12am UTC](https://community.electricforum.com/t/charger-indicator-lamp-is-on-but-in-low-contrast/28383/55 "2024-10-23T11:12:14Z")

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yes  
I don’t know why the MC works now  
But I think there are some other minor problems

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<div class="post-metadata">

**Author:** ![AssyRequired](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/assyrequired/32/7621_2.png) [@AssyRequired](https://community.electricforum.com/u/AssyRequired)\
**Post date:** [October 23, 2024, 2:18pm UTC](https://community.electricforum.com/t/charger-indicator-lamp-is-on-but-in-low-contrast/28383/56 "2024-10-23T14:18:39Z")

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> [@Teritary](#):
>
> But I think there are some other minor problems

Like what minor problems?

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<div class="post-metadata">

**Author:** ![Teritary](https://avatars.discourse-cdn.com/v4/letter/t/71c47a/32.png) [@Teritary](https://community.electricforum.com/u/Teritary)\
**Post date:** [October 23, 2024, 6:47pm UTC](https://community.electricforum.com/t/charger-indicator-lamp-is-on-but-in-low-contrast/28383/57 "2024-10-23T18:47:38Z")

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The turn signals are not doing any sounds when there are active, the turn lights at the rear goes on at the same time as the brake lights when the break pedal is press and the charger is not program for Lithium batteries like mine and I don’t really test the car yet so maybe other thing can be bad

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<div class="post-metadata">

**Author:** ![AssyRequired](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/assyrequired/32/7621_2.png) [@AssyRequired](https://community.electricforum.com/u/AssyRequired)\
**Post date:** [October 24, 2024, 12:02pm UTC](https://community.electricforum.com/t/charger-indicator-lamp-is-on-but-in-low-contrast/28383/58 "2024-10-24T12:02:15Z")

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> The turn signals are not doing any sounds when there are active

They don’t usually make any noise unless you leave it on too long. I sometimes lie awake at night toying with best way to do this. If you leave them on too long, a delayON timer activates a signal warning module. It is LOUD!! (find it under dash over on driver side at base of windshield). First time I left my turn signal on I almost crashed thinking my car was going to blow up!

====

> the turn lights at the rear goes on at the same time as the brake lights when the break pedal is press

The turn signal and brake share the same bulb filament. This is common practice in the US. If you need to meet a Euro lighting standard you will need to pull a new wire and run it to the back of the car and install a new light for brake. You could probably use the 3rd Center High Brake Light easy enough.

===

> charger is not program for Lithium batteries like mine

When your car was built, there was no Lithium option. If you are going to run Lithium battery you should update your charger.

====

> and I don’t really test the car yet so maybe other thing can be bad

Ok, go test.

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<div class="post-metadata">

**Author:** ![Teritary](https://avatars.discourse-cdn.com/v4/letter/t/71c47a/32.png) [@Teritary](https://community.electricforum.com/u/Teritary)\
**Post date:** [October 24, 2024, 3:45pm UTC](https://community.electricforum.com/t/charger-indicator-lamp-is-on-but-in-low-contrast/28383/59 "2024-10-24T15:45:03Z")

</div>

> [@AssyRequired](#):
>
> They don’t usually make any noise unless you leave it on too long. I sometimes lie awake at night toying with best way to do this. If you leave them on too long, a delayON timer activates a signal warning module. It is LOUD!! (find it under dash over on driver side at base of windshield). First time I left my turn signal on I almost crashed thinking my car was going to blow up!

Oh ok, I was thinking it was like the other cars.  
And for the signal warning module, I know it work because when I put reverse it beep and I agree it’s very loud.

> [@AssyRequired](#):
>
> The turn signal and brake share the same bulb filament. This is common practice in the US. If you need to meet a Euro lighting standard you will need to pull a new wire and run it to the back of the car and install a new light for brake. You could probably use the 3rd Center High Brake Light easy enough.

It’s weird because there are two bulbs at the rear. One on the top for the turn signal and one under with two filaments for the brakes and the lights.

> [@AssyRequired](#):
>
> When your car was built, there was no Lithium option. If you are going to run Lithium battery you should update your charger.

Yes I konw but I have a charger programmer.

> [@AssyRequired](#):
>
> Ok, go test.

i don’t know when I will test it because as it was not working so I need to clear the way to get the car out

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<div class="post-metadata">

**Author:** ![Teritary](https://avatars.discourse-cdn.com/v4/letter/t/71c47a/32.png) [@Teritary](https://community.electricforum.com/u/Teritary)\
**Post date:** [October 27, 2024, 4:41pm UTC](https://community.electricforum.com/t/charger-indicator-lamp-is-on-but-in-low-contrast/28383/60 "2024-10-27T16:41:42Z")

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> [@Teritary](#):
>
> It’s weird because there are two bulbs at the rear. One on the top for the turn signal and one under with two filaments for the brakes and the lights.

Like this :

 ![1730047212081](https://canada1.discourse-cdn.com/flex030/uploads/electricforum/original/3X/3/4/34f2e760b9c5914d2bb34cc8141845e12c93c9e6.jpeg)  
 ![1730047212066](https://canada1.discourse-cdn.com/flex030/uploads/electricforum/original/3X/9/e/9e96865ea9d9ec2740e5368b606a4528dacb46e3.jpeg)

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