# 2005 GEM e4 - battery options

**URL:** https://community.electricforum.com/t/2005-gem-e4-battery-options/22608
**Category:** GEM Forum
**Created:** [October 9, 2021, 5:31pm UTC](https://community.electricforum.com/t/2005-gem-e4-battery-options/22608 "2021-10-09T17:31:49Z")
**Posts on this page:** 20
**Page:** 1

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### Author: ![databocker](https://avatars.discourse-cdn.com/v4/letter/d/54ee81/32.png) [@databocker](https://community.electricforum.com/u/databocker)
#### Post date: [October 9, 2021, 5:31pm UTC](https://community.electricforum.com/t/2005-gem-e4-battery-options/22608/1 "2021-10-09T17:31:49Z")

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Hi I am new to this forum and it looks like just what I need to better understand my 2005 GEM e4 options and maintenance. I currently have 6 Trojan 30XHS flooded batteries with the DeltaQ QuiQ charger. The yare about 5 years old and sat in storage for a couple of years. The batteries are able to charge to 100% as well as executing the equalization charge. It runs fine for about a mile or two and then goes into turtle mode (current limit mode). I think at least one of the batteries has gone bad. I will test with a load tester soon. Should I replace just the one battery of the others test good, or should I replace the entire pack? What are my options for replacing the battery pack with maintenance free batteries, either AGM or Gel? Any recommendations? Thanks in advance for any guidance.

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### Author: ![Reddevil](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/reddevil/32/6128_2.png) [@Reddevil](https://community.electricforum.com/u/Reddevil)
#### Post date: [October 9, 2021, 11:19pm UTC](https://community.electricforum.com/t/2005-gem-e4-battery-options/22608/2 "2021-10-09T23:19:21Z")

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Based on my experience with lead acid batteries, if they dried up during the time they were neglected- they are probably trash. It does sound as if one or more are bad. Did you check the electrolyte levels before charging? A load test or better a hygrometer to check charge states is needed. Oldhouseboater on this site has details on how to load test, search the forum.

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### Author: ![AssyRequired](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/assyrequired/32/7621_2.png) [@AssyRequired](https://community.electricforum.com/u/AssyRequired)
#### Post date: [October 10, 2021, 12:25am UTC](https://community.electricforum.com/t/2005-gem-e4-battery-options/22608/3 "2021-10-10T00:25:59Z")

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Checking batteries is not that difficult. Charge the pack up to where it is happy and take a reading off each battery and note it’s voltage. They should all be very close to each other. Then take it for a run around a very short block (in your case).

Then take another survey. A weak battery will have a very different V. You may also have more than one.

Then do a load test and see how far they drop when using the car.

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### Author: ![LithiumGods](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/lithiumgods/32/672_2.png) [@LithiumGods](https://community.electricforum.com/u/LithiumGods)
#### Post date: [October 10, 2021, 9:03am UTC](https://community.electricforum.com/t/2005-gem-e4-battery-options/22608/4 "2021-10-10T09:03:48Z")

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If they are 5 years old, and were severely discharged, they all will be bad. Some might quit in 1-2 miles and a few might make it to 5 miles. Changing 1 or 2 probably will give you little benefit. Either go with the cheaper wet batteries, like what is in there or lithium. Lithium is just a little more expensive then Gels but gives you significant performance gains, range and longevity. Especially in a 2005.

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### Author: ![AssyRequired](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/assyrequired/32/7621_2.png) [@AssyRequired](https://community.electricforum.com/u/AssyRequired)
#### Post date: [October 10, 2021, 2:47pm UTC](https://community.electricforum.com/t/2005-gem-e4-battery-options/22608/5 "2021-10-10T14:47:04Z")

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I also echo RD’s and LG’s thoughts [above]. I meant to include a bit more but got distracted by a squirrel.

You could keep the old Trojans around just to verify the systems are working and figuring out how you will use the car but you will always be struggling with “Range Anxiety” (its a real thing and not fun).

Depending on how much you have in the budget, You might also look into the new lithium solutions that are being presented by LG and Inwo today. There are many threads in the archives but the drop in 2 wire solutions are quite attractive to those not wanting to do a bunch of wiring.

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### Author: ![databocker](https://avatars.discourse-cdn.com/v4/letter/d/54ee81/32.png) [@databocker](https://community.electricforum.com/u/databocker)
#### Post date: [October 10, 2021, 4:58pm UTC](https://community.electricforum.com/t/2005-gem-e4-battery-options/22608/6 "2021-10-10T16:58:36Z")

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They were almost dry. I am thinking they are trash as well but I will put them under a load tester and hygrometer today. Thanks for the response.

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### Author: ![databocker](https://avatars.discourse-cdn.com/v4/letter/d/54ee81/32.png) [@databocker](https://community.electricforum.com/u/databocker)
#### Post date: [October 10, 2021, 5:00pm UTC](https://community.electricforum.com/t/2005-gem-e4-battery-options/22608/7 "2021-10-10T17:00:03Z")

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Thanks for the response. Can you give me a specific recommendation on lithium make/models #s to research? Also, will that require me to upgrade the Delta Q charger?

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### Author: ![AssyRequired](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/assyrequired/32/7621_2.png) [@AssyRequired](https://community.electricforum.com/u/AssyRequired)
#### Post date: [October 10, 2021, 5:05pm UTC](https://community.electricforum.com/t/2005-gem-e4-battery-options/22608/8 "2021-10-10T17:05:43Z")

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Neat stuff: Check either for current price and availability.

> [@Installing one of Lithium Gods new 22s extended range battery packs](https://community.electricforum.com/t/installing-one-of-lithium-gods-new-22s-extended-range-battery-packs/22219):
>
> The local Gem dealer has been wanting to learn how to do lithium installs. Mike is a really nice guy so I agreed to spend a few hours showing him how to do it at his dealership. He brought in a Customers Gem(also named mike) who is on this form. So the the 3 of us did the install. Enjoyable day for me, working on a Gem with 2 other very nice Guys. They had mostly prepped the Gem by removing the batteries and cutting a shelf( hardest part of install). Got it in, upgraded charger, reprogrammed con…

> [@New 22s 82v 90ah+ Gem battery Available now](https://community.electricforum.com/t/new-22s-82v-90ah-gem-battery-available-now/22032):
>
> 30-50 mile range. Ready to drop in. Protected by JK 180 amp bms (400a peak) 24x15x7 inches 110lbs [image] Ship Fedex next day after payment. Price reduced from $3,000

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### Author: ![databocker](https://avatars.discourse-cdn.com/v4/letter/d/54ee81/32.png) [@databocker](https://community.electricforum.com/u/databocker)
#### Post date: [October 10, 2021, 6:15pm UTC](https://community.electricforum.com/t/2005-gem-e4-battery-options/22608/9 "2021-10-10T18:15:54Z")

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Thank you so much! I will investigate these options as they seem like a relatively simple upgrade. I am willing to spend the extra $$$ to get higher performance and no maintenance.

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### Author: ![LithiumGods](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/lithiumgods/32/672_2.png) [@LithiumGods](https://community.electricforum.com/u/LithiumGods)
#### Post date: [October 10, 2021, 8:34pm UTC](https://community.electricforum.com/t/2005-gem-e4-battery-options/22608/10 "2021-10-10T20:34:36Z")

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I have done a bunch of 2005, they are a little different. 2005 was the only year with the T3 controller. This controller can not be reprogrammed to make the motor turn higher RPM’s. Many spend the $ to upgrade to a T4. But there is another way to do it. The DC shunt motors in a Gem will also pull higher RPM’s if you raise their voltage, I wont bore you with the details on how it works but If we raise pack voltage , your motor will gain HP and RPM. Add that to lithium’s low voltage sag and you get good performance. Bottom line, lithium is great and lithium + higher voltage is even better(especially in a 2005).

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### Author: ![databocker](https://avatars.discourse-cdn.com/v4/letter/d/54ee81/32.png) [@databocker](https://community.electricforum.com/u/databocker)
#### Post date: [October 10, 2021, 8:40pm UTC](https://community.electricforum.com/t/2005-gem-e4-battery-options/22608/11 "2021-10-10T20:40:14Z")

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Thank you so much. Please see my query on your Buy, Sell and Trade post and let me know how to proceed. Again, thanks for responding. I can’t wait to get the conversion going ASAP.

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### Author: ![BeachguyPVB](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/beachguypvb/32/2556_2.png) [@BeachguyPVB](https://community.electricforum.com/u/BeachguyPVB)
#### Post date: [October 15, 2021, 12:10am UTC](https://community.electricforum.com/t/2005-gem-e4-battery-options/22608/12 "2021-10-15T00:10:08Z")

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I have had good luck with the gel. I now have lithium but they have their quirks too. Like when they discharge to a low level they die and leave you on the side of the road. The charge level gauges don’t work very well on them, even ones that say for lithium batteries.

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### Author: ![AssyRequired](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/assyrequired/32/7621_2.png) [@AssyRequired](https://community.electricforum.com/u/AssyRequired)
#### Post date: [October 15, 2021, 12:42am UTC](https://community.electricforum.com/t/2005-gem-e4-battery-options/22608/13 "2021-10-15T00:42:31Z")

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Hey Beachguy-  
Tell me more about your system. Do you have a build thread I can go back and review?  
What are you using for a BMS?

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### Author: ![nctrader](https://avatars.discourse-cdn.com/v4/letter/n/a6a055/32.png) [@nctrader](https://community.electricforum.com/u/nctrader)
#### Post date: [October 21, 2021, 7:26pm UTC](https://community.electricforum.com/t/2005-gem-e4-battery-options/22608/14 "2021-10-21T19:26:31Z")

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I have an e4 with 4 yr old Trojans and not getting good mileage. I’m thinking of buying the Allied 12V 60ah Lithium Ion batteries ($285 ea). Anyone have any info on these? Any idea of what distance I could get with these on a full charge? Thanks.

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### Author: ![Inwo](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/inwo/32/1067_2.png) [@Inwo](https://community.electricforum.com/u/Inwo)
#### Post date: [October 21, 2021, 8:46pm UTC](https://community.electricforum.com/t/2005-gem-e4-battery-options/22608/15 "2021-10-21T20:46:21Z")

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Using 250 watts per mile = 18 miles.  
Check the specs carefully. Can 6 be connected in series?  
Can they supply 350+ amp peaks?  
150 amp continuous?

IMHO-nothing good can come from 6 discrete bms in series.  
Spend twice the money for twice the range and a single battery.

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### Author: ![nctrader](https://avatars.discourse-cdn.com/v4/letter/n/a6a055/32.png) [@nctrader](https://community.electricforum.com/u/nctrader)
#### Post date: [October 22, 2021, 5:09pm UTC](https://community.electricforum.com/t/2005-gem-e4-battery-options/22608/16 "2021-10-22T17:09:10Z")

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Haven’t seen any 72V lithiums. Are they available?

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### Author: ![Inwo](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/inwo/32/1067_2.png) [@Inwo](https://community.electricforum.com/u/Inwo)
#### Post date: [October 22, 2021, 6:45pm UTC](https://community.electricforum.com/t/2005-gem-e4-battery-options/22608/17 "2021-10-22T18:45:43Z")

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![image](https://canada1.discourse-cdn.com/flex030/uploads/electricforum/original/2X/4/4368e98708f6a9d27cfc4bfb01264cd178e96c84.jpeg)  
Here ya go.  
Perfect for a Gem. $2500

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### Author: ![nctrader](https://avatars.discourse-cdn.com/v4/letter/n/a6a055/32.png) [@nctrader](https://community.electricforum.com/u/nctrader)
#### Post date: [October 22, 2021, 10:50pm UTC](https://community.electricforum.com/t/2005-gem-e4-battery-options/22608/18 "2021-10-22T22:50:03Z")

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Nice! Where can I buy?

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### Author: ![AssyRequired](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/assyrequired/32/7621_2.png) [@AssyRequired](https://community.electricforum.com/u/AssyRequired)
#### Post date: [October 23, 2021, 3:20pm UTC](https://community.electricforum.com/t/2005-gem-e4-battery-options/22608/19 "2021-10-23T15:20:36Z")

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Sorry, It looks like I missed this. Did not mean to ignore your Q.

We very recently had a guy (nfeenstra) post that he couldn’t get a set of Dakota packs to work right (after several months) and returned them all for a set of 72v 18Ah Allied. He was also having issues with the Allied set and several thoughts were thrown down and he has not reported back since.

As Inwo pointed out 60Ah might not get you very far, but more of an issue is that each battery might be a bit under rated in current flow for proper car operation. Also, each battery has it’s own internal BMS. In general, having multiple BMS units operating independent from each other is not a great scenario for our cars.

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### Author: ![AssyRequired](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/assyrequired/32/7621_2.png) [@AssyRequired](https://community.electricforum.com/u/AssyRequired)
#### Post date: [October 23, 2021, 9:54pm UTC](https://community.electricforum.com/t/2005-gem-e4-battery-options/22608/20 "2021-10-23T21:54:55Z")

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> Nice! Where can I buy?

This is a pack that @Inwo and @LithiumGods are putting together as a drop in easy install, performance battery(stage 1 over volt?). It works quite well in 2005~2015 cars.

Placement of choice is the center section in between the frame uprights and spans across the two center battery trays and out the back of the car where the last two battery trays are under the spat.

 ![e4 frame batt tray](https://canada1.discourse-cdn.com/flex030/uploads/electricforum/original/2X/f/f6090e7b98e760b7753cc5c4cfb8b3483e3390a4.jpeg)

The hardest part is calling on those high school woodshop classes and fabbing up a tray for the new pack to sit on. Mine looked something like this-

 ![BBoxdeck2](https://canada1.discourse-cdn.com/flex030/uploads/electricforum/original/2X/a/ac4d37d37bf39068d071786de4f4d6e206d2fb0e.jpeg)

And snuggled into the tray nicely.

 ![Batt tray](https://canada1.discourse-cdn.com/flex030/uploads/electricforum/original/2X/3/3f053ef5af6a0405355d25728ad9e72dc68fc40a.jpeg)

With battery slid in place.

 ![Batt in tray](https://canada1.discourse-cdn.com/flex030/uploads/electricforum/original/2X/3/30426057860df578c8a512c18f3651e03e17cf3c.jpeg)

[Next page](https://community.electricforum.com/t/2005-gem-e4-battery-options/22608.md?page=2)
