# 2002 Gem E825 Noise Issue

**URL:** <https://community.electricforum.com/t/2002-gem-e825-noise-issue/23363>\
**Category:** GEM Forum\
**Created:** [January 26, 2022, 10:18pm UTC](https://community.electricforum.com/t/2002-gem-e825-noise-issue/23363 "2022-01-26T22:18:23Z")\
**Posts on this page:** 20\
**Page:** 2

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**Author:** ![Ahayes488](https://avatars.discourse-cdn.com/v4/letter/a/0ea827/32.png) [@Ahayes488](https://community.electricforum.com/u/Ahayes488)\
**Post date:** [January 27, 2022, 10:18pm UTC](https://community.electricforum.com/t/2002-gem-e825-noise-issue/23363/21 "2022-01-27T22:18:44Z")

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Wanted to run this Polaris Ranger Steering Boot link past you.

I noticed on NEVA, I believe 2 of the longer boots are needed for each cart. This link provides one long, one short. Was wondering what you think.

> **[Amazon.com: Mallofusa A Pair Steering Rack Boots for Polaris Ranger RZR 400 500...](https://www.amazon.com/Mallofusa-Steering-Polaris-5412012-5412013/dp/B082G3S288)**
>
> Mallofusa A Pair Steering Rack Boots for Polaris Ranger RZR 400 500 570 700 800 900 1000 5412012 5412013Details:-Condition: Aftermarket Brand New-Part Type: Steering Rack Boot-Material: Rubber-Color: Black-Part Number:...

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**Author:** ![Reddevil](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/reddevil/32/6128_2.png) [@Reddevil](https://community.electricforum.com/u/Reddevil)\
**Post date:** [January 28, 2022, 1:06am UTC](https://community.electricforum.com/t/2002-gem-e825-noise-issue/23363/22 "2022-01-28T01:06:35Z")

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Just had my hubs off a 2002 and the boot to the left in the picture appears to be the right shape for steering rack.

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**Author:** ![Ahayes488](https://avatars.discourse-cdn.com/v4/letter/a/0ea827/32.png) [@Ahayes488](https://community.electricforum.com/u/Ahayes488)\
**Post date:** [January 28, 2022, 1:07am UTC](https://community.electricforum.com/t/2002-gem-e825-noise-issue/23363/23 "2022-01-28T01:07:25Z")

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Correct if I’m wrong, the longer boot is required for both sides?

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**Author:** ![Reddevil](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/reddevil/32/6128_2.png) [@Reddevil](https://community.electricforum.com/u/Reddevil)\
**Post date:** [January 28, 2022, 1:12am UTC](https://community.electricforum.com/t/2002-gem-e825-noise-issue/23363/24 "2022-01-28T01:12:16Z")

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I haven’t changed them on my current cart but did on a previous one and both sides were identical. Apparently the Polaris machines use different sizes on either side?

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**Author:** ![JarJarJava](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/jarjarjava/32/15158_2.png) [@JarJarJava](https://community.electricforum.com/u/JarJarJava)\
**Post date:** [January 28, 2022, 1:15am UTC](https://community.electricforum.com/t/2002-gem-e825-noise-issue/23363/25 "2022-01-28T01:15:18Z")

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These are the ones I bought years ago. Fit the steering rack on the 02 e825 longbed just fine. Pretty sure the steering rack is the same from 02 to 03.

Polaris Ranger 400 500 570 700 800 900 Steering Rack Boot (Passenger Side) - 5412013

> **[Amazon.com: Polaris Ranger 400 500 570 700 800 900 Steering Rack Boot (Passenger...](https://www.amazon.com/Polaris-Ranger-Steering-Rack-Passenger/dp/B01E7YHC14)**
>
> Exact replacement steering rack boot for most Polaris Rangers. This is the passenger side boot ONLY. Replace those torn boots before you damage your steering rack! Replaces Polaris part number 5412013. Sold EACH. Shown to...

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**Author:** ![Reddevil](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/reddevil/32/6128_2.png) [@Reddevil](https://community.electricforum.com/u/Reddevil)\
**Post date:** [January 28, 2022, 1:16am UTC](https://community.electricforum.com/t/2002-gem-e825-noise-issue/23363/26 "2022-01-28T01:16:57Z")

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Yeah that looks like them.

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**Author:** ![js9354](https://avatars.discourse-cdn.com/v4/letter/j/8baadc/32.png) [@js9354](https://community.electricforum.com/u/js9354)\
**Post date:** [February 8, 2022, 2:39am UTC](https://community.electricforum.com/t/2002-gem-e825-noise-issue/23363/27 "2022-02-08T02:39:28Z")

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The Polaris Ranger boots did not work on my 2014 E6. I needed to go with the NEV boots. In the picture the ranger boots are on the right, about 3/4" diameter too large. NEV boot on the left worked fine.

 ![Steering boots](https://canada1.discourse-cdn.com/flex030/uploads/electricforum/original/2X/9/9403ef1348149279488238628c59771582180cff.jpeg)

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**Author:** ![dougl](https://avatars.discourse-cdn.com/v4/letter/d/b19c9b/32.png) [@dougl](https://community.electricforum.com/u/dougl)\
**Post date:** [February 8, 2022, 3:18am UTC](https://community.electricforum.com/t/2002-gem-e825-noise-issue/23363/28 "2022-02-08T03:18:27Z")

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The one in the amazon link sure looks like the “wide” end reduces down to a smaller size than the image you posted above. Did it look like the bag was opened or if it was in a sealed bag did the part number look correct for what was purchased?

IIRC others have used the Polaris Ranger boots without this problem and future GEM users might find this and think they won’t work…

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**Author:** ![js9354](https://avatars.discourse-cdn.com/v4/letter/j/8baadc/32.png) [@js9354](https://community.electricforum.com/u/js9354)\
**Post date:** [February 8, 2022, 4:45am UTC](https://community.electricforum.com/t/2002-gem-e825-noise-issue/23363/29 "2022-02-08T04:45:05Z")

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I posted an earlier thread regarding Rack and Pinion boots. I purchased the Ranger that you referenced. It was too big for my 2014 Gem. Maybe the Ranger boot fits other models IDK

> [@Boots for Rack and pinion steering 2014 GEM](https://community.electricforum.com/t/boots-for-rack-and-pinion-steering-2014-gem/23112):
>
> I acquired a project GEM 2014 E6s from an auction this week. Both rubber boots on the rack and pinion steering need replacement. I looks like Polaris wants $55 apiece! These seem so generic and common in size. Has anyone found a replacement for these? Thanks in advance

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<div class="post-metadata">

**Author:** ![js9354](https://avatars.discourse-cdn.com/v4/letter/j/8baadc/32.png) [@js9354](https://community.electricforum.com/u/js9354)\
**Post date:** [February 8, 2022, 4:46am UTC](https://community.electricforum.com/t/2002-gem-e825-noise-issue/23363/30 "2022-02-08T04:46:42Z")

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I just threw away the ranger boots since they didn’t fit. Wish I could have sent them to you

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**Author:** ![JarJarJava](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/jarjarjava/32/15158_2.png) [@JarJarJava](https://community.electricforum.com/u/JarJarJava)\
**Post date:** [February 8, 2022, 8:33am UTC](https://community.electricforum.com/t/2002-gem-e825-noise-issue/23363/31 "2022-02-08T08:33:43Z")

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> [@js9354](#):
>
> The Polaris Ranger boots did not work on my 2014 E6. I needed to go with the NEV boots. In the picture the ranger boots are on the right, about 3/4" diameter too large. NEV boot on the left worked fine.

> [@js9354](#):
>
> I just threw away the ranger boots since they didn’t fit. Wish I could have sent them to you

Could you post the amazon link please? I’m curious about the Ranger model they were for. I didn’t see it in any of the other threads.

And, maybe put an all caps, bold warning in the post like “this boot / kit does not fit (your year & model GEM).” That way no one else gets fleeced.

> [@js9354](#):
>
> I posted an earlier thread regarding Rack and Pinion boots. I purchased the Ranger that you referenced. It was too big for my 2014 Gem. Maybe the Ranger boot fits other models IDK

That wasn’t Doug, that was me. We do look and sound a lot alike though. He’s taller and way more charming, I’m better looking but I’m lumpy and voluntarily follicle-y challenged.

And I only posted the passenger side boot. A lot of Ranger’s steering racks DO use two different size boots. The Polaris p/n 5412013 fit’s one side of a number of Rangers, but also fits both sides of many gems

Looking back, I see how I might have not made that completely clear. I did say “pair” which could be taken to mean a kit with two or, as I meant it, buying two single boots.

Did you check the parts guide for the '14 e6s? I did say I don’t know if it would fit.

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<div class="post-metadata">

**Author:** ![js9354](https://avatars.discourse-cdn.com/v4/letter/j/8baadc/32.png) [@js9354](https://community.electricforum.com/u/js9354)\
**Post date:** [February 8, 2022, 3:23pm UTC](https://community.electricforum.com/t/2002-gem-e825-noise-issue/23363/32 "2022-02-08T15:23:17Z")

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Here’s the link of the boot I bought. And don’t worry about “steering” me to the wrong boot because it was only $16. And yes you weren’t sure they would fit so I’m not putting any blame on anyone. This is a hobby for all of us and if I make a mistake I will post it in hope that someone else will benefit.  
“Caveat Emptor”

1. the principle that the buyer alone is responsible for checking the quality and suitability of goods before a purchase is made.

[https://www.amazon.com/dp/B01E7UW59C?psc=1&ref=ppx\_yo2\_dt\_b\_product\_details](https://www.amazon.com/dp/B01E7UW59C?psc=1&ref=ppx_yo2_dt_b_product_details)

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<div class="post-metadata">

**Author:** ![dougl](https://avatars.discourse-cdn.com/v4/letter/d/b19c9b/32.png) [@dougl](https://community.electricforum.com/u/dougl)\
**Post date:** [February 8, 2022, 9:52pm UTC](https://community.electricforum.com/t/2002-gem-e825-noise-issue/23363/33 "2022-02-08T21:52:44Z")

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funny how the one in your picture which says the NEV Accessories one on the left was the one which worked and it looks just like the one in the picture on the amazon page you linked to… This is why I wonder if you really got the correct part delivered. Heck, once I ordered some small alligator clip test leads and got a pair of ski pants instead.

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**Author:** ![JMac](https://avatars.discourse-cdn.com/v4/letter/j/258eb7/32.png) [@JMac](https://community.electricforum.com/u/JMac)\
**Post date:** [August 28, 2022, 2:44am UTC](https://community.electricforum.com/t/2002-gem-e825-noise-issue/23363/34 "2022-08-28T02:44:15Z")

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hoping somebody will find the definative answer. my '03cart has horrid turning radius and destroyed the boots…not looking to replace until a solution surfaces. Just saying,.

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<div class="post-metadata">

**Author:** ![JMac](https://avatars.discourse-cdn.com/v4/letter/j/258eb7/32.png) [@JMac](https://community.electricforum.com/u/JMac)\
**Post date:** [August 28, 2022, 2:46am UTC](https://community.electricforum.com/t/2002-gem-e825-noise-issue/23363/35 "2022-08-28T02:46:47Z")

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by the way, Listen to these guys! Don’t know their politics, but don’t care. We all suffer under the banner of ’  
Gem’s forever!’

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**Author:** ![MustangJim1](https://avatars.discourse-cdn.com/v4/letter/m/e480ec/32.png) [@MustangJim1](https://community.electricforum.com/u/MustangJim1)\
**Post date:** [August 29, 2022, 12:26am UTC](https://community.electricforum.com/t/2002-gem-e825-noise-issue/23363/36 "2022-08-29T00:26:52Z")

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Small turning radius is by design, as to not tip over. When you replace your steering boots, IF you want a tighter steering radius pop off the white plastic bushing, closest to the steering gear box (1 on each side). Bushing will be buried in grease. I’m telling you NOT to do it, consider who may drive your cart. At full speed, making a tight turn without the bushing its a little unstable. Since i have a 13 year old, niece and nephew who like to drive it, i out the bushings back on.

Btw 2003 steering boots can be bought off amazon Generic or get the real polaris boots part number 5412013. I bought 1 of each just to see the difference. Polaris boot was thicker came with 1 metal clamp and 2 zip ties, Amazon boot came with no clamps/zip ties (no biggie) but interestingly it is softer and more pliable. Will be interesting to see which one lasts longer.

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**Author:** ![AssyRequired](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/assyrequired/32/7621_2.png) [@AssyRequired](https://community.electricforum.com/u/AssyRequired)\
**Post date:** [August 29, 2022, 3:30am UTC](https://community.electricforum.com/t/2002-gem-e825-noise-issue/23363/37 "2022-08-29T03:30:39Z")

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> Small turning radius is by design, as to not tip over.

I doubt tipping is the reason for a poor turning radius. It is more likely the wheelbase of it being a 4 seat car and (unknown) rear config (stakebed?).

If tipping were a real concern then these things would be wider, limited to 10mph, and even the e2 would also take up three lanes.

> pop off the white plastic bushing, closest to the steering gear box (1 on each side).

Be careful about doing this. Those bushings are most likely installed to keep from putting too much angle on the outboard CV’s. Sure, you might get a tighter turn out of your car, but give it a little too much pedal in a fully locked turn and you will be shopping for a set of new drive axles.

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<div class="post-metadata">

**Author:** ![JarJarJava](https://yyz2.discourse-cdn.com/flex030/user_avatar/community.electricforum.com/jarjarjava/32/15158_2.png) [@JarJarJava](https://community.electricforum.com/u/JarJarJava)\
**Post date:** [August 29, 2022, 2:18pm UTC](https://community.electricforum.com/t/2002-gem-e825-noise-issue/23363/38 "2022-08-29T14:18:16Z")

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Without spacers to push the front wheels out, I think the tires might hit the lower frame assembly on the 00-04 if you mess with the rack to get more travel out of it.

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<div class="post-metadata">

**Author:** ![jonbbrew](https://avatars.discourse-cdn.com/v4/letter/j/c67d28/32.png) [@jonbbrew](https://community.electricforum.com/u/jonbbrew)\
**Post date:** [September 6, 2022, 5:58am UTC](https://community.electricforum.com/t/2002-gem-e825-noise-issue/23363/39 "2022-09-06T05:58:31Z")

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> [@AssyRequired](#):
>
> Lucas Motor Honey

Have you done this with good results? Want to change out my oil.

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<div class="post-metadata">

**Author:** ![IhateGEMs](https://avatars.discourse-cdn.com/v4/letter/i/4af34b/32.png) [@IhateGEMs](https://community.electricforum.com/u/IhateGEMs)\
**Post date:** [March 31, 2024, 9:58pm UTC](https://community.electricforum.com/t/2002-gem-e825-noise-issue/23363/40 "2024-03-31T21:58:22Z")

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Did the OP find out what the original problem was?

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