# GEM Forum

**URL:** https://community.electricforum.com/c/gem-forum/101.md?page=96

[Latest](https://community.electricforum.com/latest.md) · [Categories](https://community.electricforum.com/categories.md) · [Tags](https://community.electricforum.com/tags.md)

**Page:** 97

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## [Intermittent DC-DC Converter](https://community.electricforum.com/t/intermittent-dc-dc-converter/12283)

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**Author:** [@Bob\_GV](https://community.electricforum.com/u/Bob_GV)\
**Replies:** 5\
**Last updated:** [June 29, 2017, 11:53pm UTC](https://community.electricforum.com/t/intermittent-dc-dc-converter/12283 "2017-06-29T23:53:48Z")

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I bought a low mileage 2000 E825 in December, and it has an intermittent problem that I'm hoping someone here can help me diagnose. Every week or two, the DC-DC converter stops working (so no 12v accessories). If I leave…

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## [Your Milage on your Gem](https://community.electricforum.com/t/your-milage-on-your-gem/12506)

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**Author:** [@Keith](https://community.electricforum.com/u/Keith)\
**Replies:** 2\
**Last updated:** [June 28, 2017, 10:29pm UTC](https://community.electricforum.com/t/your-milage-on-your-gem/12506 "2017-06-28T22:29:21Z")

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I was just wondering how many miles you have on your Gem, and if any major problems? I just bought my 2007 e4 it has 4200 miles. Mine had bad batteries and was on the wrong algorithm on the charger. I got it all straight…

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## ['08 e2 Volt Lithium](https://community.electricforum.com/t/08-e2-volt-lithium/12188)

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**Author:** [@cwm](https://community.electricforum.com/u/cwm)\
**Replies:** 30\
**Last updated:** [June 28, 2017, 1:54am UTC](https://community.electricforum.com/t/08-e2-volt-lithium/12188 "2017-06-28T01:54:39Z")

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First post so bear with me. Let me start by saying I'm a mechanical guy, not electrical, but I am comfortable with a VOM and solder. Because of this I decided to get David's package from the Buy, Sell & Trade section o…

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## [I want to attach an ice chest](https://community.electricforum.com/t/i-want-to-attach-an-ice-chest/12505)

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**Author:** [@mattoleriver](https://community.electricforum.com/u/mattoleriver)\
**Replies:** 1\
**Last updated:** [June 28, 2017, 12:56am UTC](https://community.electricforum.com/t/i-want-to-attach-an-ice-chest/12505 "2017-06-28T00:56:39Z")

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I have a two passenger 2002, e825 with a golf attachment. I have no need for the golf attachment so I would lke to strip it down to the basic A frame and use that to mount a medium/large ice chest where an OEM trunk woul…

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## [Battery discharge by itself](https://community.electricforum.com/t/battery-discharge-by-itself/12379)

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**Author:** [@Adam333](https://community.electricforum.com/u/Adam333)\
**Replies:** 5\
**Last updated:** [June 25, 2017, 1:07pm UTC](https://community.electricforum.com/t/battery-discharge-by-itself/12379 "2017-06-25T13:07:16Z")

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2002 GEM 825 Checked the setting on the Zivan charger. It does has settings. It has 3 setting for Trojan batteries. I put it on the middle one. It charges the batteries to 100%. If i let it sit there plugged in, it d…

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## [E825 Quit Running Help Please](https://community.electricforum.com/t/e825-quit-running-help-please/12493)

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**Author:** [@pgw9393](https://community.electricforum.com/u/pgw9393)\
**Replies:** 1\
**Last updated:** [June 22, 2017, 10:19pm UTC](https://community.electricforum.com/t/e825-quit-running-help-please/12493 "2017-06-22T22:19:36Z")

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I have a GEM e825 I washed it off, ran it for a while, then let it sit for several hours, i then got back on it drove for a while and the low battery buzzer came on batteries were below 10% I was on my way home and just …

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## [2007 service manual](https://community.electricforum.com/t/2007-service-manual/12486)

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**Author:** [@Keith](https://community.electricforum.com/u/Keith)\
**Replies:** 2\
**Last updated:** [June 21, 2017, 2:27pm UTC](https://community.electricforum.com/t/2007-service-manual/12486 "2017-06-21T14:27:08Z")

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does anyone have a 2007 service manual that I could have a downloaded copy of? Thanks Keith

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## [2009 E4 at auction in TX](https://community.electricforum.com/t/2009-e4-at-auction-in-tx/12478)

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**Author:** [@ApacheshoresGEM](https://community.electricforum.com/u/ApacheshoresGEM)\
**Replies:** 0\
**Last updated:** [June 20, 2017, 3:57am UTC](https://community.electricforum.com/t/2009-e4-at-auction-in-tx/12478 "2017-06-20T03:57:23Z")

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## [First Gem Issue](https://community.electricforum.com/t/first-gem-issue/12412)

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**Author:** [@Jamba\_Dunn](https://community.electricforum.com/u/Jamba_Dunn)\
**Replies:** 6\
**Last updated:** [June 19, 2017, 5:03am UTC](https://community.electricforum.com/t/first-gem-issue/12412 "2017-06-19T05:03:10Z")

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Hello, this is my first posting so I hope I'm following the rules and putting this in the right place. I bought a 2001 GEM E-825 72 Volt cart several weeks ago. It's in great shape and has year old batteries. We were …

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## [QUIQ Charger Not charging properly](https://community.electricforum.com/t/quiq-charger-not-charging-properly/12472)

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**Author:** [@drscott1959](https://community.electricforum.com/u/drscott1959)\
**Replies:** 2\
**Last updated:** [June 18, 2017, 5:24pm UTC](https://community.electricforum.com/t/quiq-charger-not-charging-properly/12472 "2017-06-18T17:24:27Z")

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\[image\] Im having an issue with my QUIQ charger 72 Volt. Most of the time it will only flash red on the top light and the charger is not kicking in. But sometime the charger will kick in and I do get more of the lights…

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## [Renting a U haul trailer](https://community.electricforum.com/t/renting-a-u-haul-trailer/12454)

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**Author:** [@grantwest](https://community.electricforum.com/u/grantwest)\
**Replies:** 3\
**Last updated:** [June 13, 2017, 3:16am UTC](https://community.electricforum.com/t/renting-a-u-haul-trailer/12454 "2017-06-13T03:16:19Z")

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Hey anyone know if a E4 will fit in this U Haul trailer? I'm selling a gem to a guy in so cal and I don't wanna haul my trailer all the way down and back. I thought about renting a u haul and just dropping it off in so c…

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## [Anyone ever attempted to do a locker on the diff](https://community.electricforum.com/t/anyone-ever-attempted-to-do-a-locker-on-the-diff/12457)

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**Author:** [@ApacheshoresGEM](https://community.electricforum.com/u/ApacheshoresGEM)\
**Replies:** 0\
**Last updated:** [June 13, 2017, 2:38am UTC](https://community.electricforum.com/t/anyone-ever-attempted-to-do-a-locker-on-the-diff/12457 "2017-06-13T02:38:10Z")

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I am considering trying to fab a locker on the diff of my 09' GEM E4. They are worthless in the sand or if it is slick so an air locker would be awesome. Not interested in welding the diff since I drive it on the street…

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## [Gem LSV wont move](https://community.electricforum.com/t/gem-lsv-wont-move/12446)

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**Author:** [@pouledeau](https://community.electricforum.com/u/pouledeau)\
**Replies:** 7\
**Last updated:** [June 9, 2017, 4:39pm UTC](https://community.electricforum.com/t/gem-lsv-wont-move/12446 "2017-06-09T16:39:19Z")

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have 72 + V at solenoid, but -0- at controller ? Solenoid checks ok.. What am i missing ?

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## [Charging with battery switch off](https://community.electricforum.com/t/charging-with-battery-switch-off/12448)

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**Author:** [@Jsrrags](https://community.electricforum.com/u/Jsrrags)\
**Replies:** 0\
**Last updated:** [June 8, 2017, 10:04pm UTC](https://community.electricforum.com/t/charging-with-battery-switch-off/12448 "2017-06-08T22:04:57Z")

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trying to troubleshoot my Zivian NG3 charger issue.... my charger will not run if my battery switch is off before plugging it in. However if I turn the battery switch off after the charger is plugged in..it charges. Is t…

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## [Zivian blinking red light and beeping](https://community.electricforum.com/t/zivian-blinking-red-light-and-beeping/12447)

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**Author:** [@Jsrrags](https://community.electricforum.com/u/Jsrrags)\
**Replies:** 0\
**Last updated:** [June 8, 2017, 9:00pm UTC](https://community.electricforum.com/t/zivian-blinking-red-light-and-beeping/12447 "2017-06-08T21:00:53Z")

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Guys my charger has started to beep and flash red when plugging in power cord. I have fairly new batteries, checked all are clean and tight, and the charger was recently rebuilt by fsip\[image\]. Here is a screen shot of t…

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## [New To Forum GEM/LC3 Lithium Conversion](https://community.electricforum.com/t/new-to-forum-gem-lc3-lithium-conversion/12442)

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**Author:** [@Fastfrog](https://community.electricforum.com/u/Fastfrog)\
**Replies:** 6\
**Last updated:** [June 8, 2017, 2:53am UTC](https://community.electricforum.com/t/new-to-forum-gem-lc3-lithium-conversion/12442 "2017-06-08T02:53:04Z")

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Hello All My name is Doug and I am a Car / try something different enthusiast. I like to buy things no one else will touch and try and get them working. So I purchased a LC3 NEV Locally pretty cheap not working and tho…

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## [08' long bed gem 04 code](https://community.electricforum.com/t/08-long-bed-gem-04-code/5191)

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**Author:** [@Rodcracker](https://community.electricforum.com/u/Rodcracker)\
**Replies:** 8\
**Last updated:** [June 5, 2017, 12:34am UTC](https://community.electricforum.com/t/08-long-bed-gem-04-code/5191 "2017-06-05T00:34:38Z")

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hello! My issue is with a 04 error code. The parking brake switch has been replaced, continuity to wires checked, battery pack charged to 77 volts, connections cleaned with contact cleaner, checked wires for breaks and c…

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## [Schott to Zivan conversion tips/suggestions](https://community.electricforum.com/t/schott-to-zivan-conversion-tips-suggestions/12329)

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**Author:** [@Gemologist](https://community.electricforum.com/u/Gemologist)\
**Replies:** 3\
**Last updated:** [June 4, 2017, 11:49am UTC](https://community.electricforum.com/t/schott-to-zivan-conversion-tips-suggestions/12329 "2017-06-04T11:49:23Z")

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I have a 2001 e825 that has the Schott charger. I just pirchsaed the Zivan (Ng1) along with the kit (new backing plate and harness connections) but no instructions. They are no longer available from GEM/Polaris. I've sea…

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## [2007 transmission rebuild](https://community.electricforum.com/t/2007-transmission-rebuild/12427)

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**Author:** [@vwd50](https://community.electricforum.com/u/vwd50)\
**Replies:** 0\
**Last updated:** [June 3, 2017, 5:42pm UTC](https://community.electricforum.com/t/2007-transmission-rebuild/12427 "2017-06-03T17:42:17Z")

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Plan to rebuild transmission on 2007 GEM e4. Are the bearing the same on all transmissions? The input shaft has a seal separate from the bearing. Did the 2007 have the new type of input shaft or is this a retrofit?

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## [Wiring diagram for 2012 E2](https://community.electricforum.com/t/wiring-diagram-for-2012-e2/12417)

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**Author:** [@SKMO](https://community.electricforum.com/u/SKMO)\
**Replies:** 3\
**Last updated:** [May 30, 2017, 7:48pm UTC](https://community.electricforum.com/t/wiring-diagram-for-2012-e2/12417 "2017-05-30T19:48:41Z")

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any one know a source for a correct wiring diagram for a 2012 GEM E2? My GEM E2 (2012) has started blowing a 10 A fuse that is labeled Radio / PA . I have neither and when the fuse blows the car will not run. all oth…

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## [The driver side bucket seat has broken and i need a seat](https://community.electricforum.com/t/the-driver-side-bucket-seat-has-broken-and-i-need-a-seat/12416)

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**Author:** [@milleniumdawg](https://community.electricforum.com/u/milleniumdawg)\
**Replies:** 3\
**Last updated:** [May 30, 2017, 3:33pm UTC](https://community.electricforum.com/t/the-driver-side-bucket-seat-has-broken-and-i-need-a-seat/12416 "2017-05-30T15:33:59Z")

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Does anyone here recommend a cost effective replacement? Mine is a 2005 E4........Thanks!

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## [DC to AC? Retrofit an old GEM?](https://community.electricforum.com/t/dc-to-ac-retrofit-an-old-gem/12104)

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**Author:** [@Nrapp33](https://community.electricforum.com/u/Nrapp33)\
**Replies:** 11\
**Last updated:** [May 29, 2017, 2:01am UTC](https://community.electricforum.com/t/dc-to-ac-retrofit-an-old-gem/12104 "2017-05-29T02:01:55Z")

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I'm seeing that the new (horribly ugly) GEMs converted to AC motors and 48v packs. What is everyone's thoughts on this? If someone wanted to play with it someone essentially swap some of the main components on a "Class…

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## [Need a speed magnet for GEM E6 (7.0 HP GE Motor)](https://community.electricforum.com/t/need-a-speed-magnet-for-gem-e6-7-0-hp-ge-motor/12389)

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**Author:** [@Randyk](https://community.electricforum.com/u/Randyk)\
**Replies:** 1\
**Last updated:** [May 28, 2017, 5:19am UTC](https://community.electricforum.com/t/need-a-speed-magnet-for-gem-e6-7-0-hp-ge-motor/12389 "2017-05-28T05:19:59Z")

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Just looking for a source or part code for the stock speed sensor magnet-

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## [Converting 2007 gem to gas power](https://community.electricforum.com/t/converting-2007-gem-to-gas-power/12406)

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**Author:** [@Texasslimjim](https://community.electricforum.com/u/Texasslimjim)\
**Replies:** 1\
**Last updated:** [May 27, 2017, 10:15am UTC](https://community.electricforum.com/t/converting-2007-gem-to-gas-power/12406 "2017-05-27T10:15:59Z")

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Hello forum glad to be here. I'm new here and willing to learn all I can about your projects and to share mine. I have a2007 e2 that I have completely gutted of all the electrics as I'm converting my Car to gas power I'…

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## [8888 display, and no movement](https://community.electricforum.com/t/8888-display-and-no-movement/12401)

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**Author:** [@bdeangelo](https://community.electricforum.com/u/bdeangelo)\
**Replies:** 3\
**Last updated:** [May 27, 2017, 4:57am UTC](https://community.electricforum.com/t/8888-display-and-no-movement/12401 "2017-05-27T04:57:24Z")

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Looking for advice again, as always! =) I've got an '02 E825 that I resurrected from the dead with new gel batteries and a new Ride-4-Fun charger. I typically keep it plugged in to charge, but left it unplugged for a wee…

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## [Headlights Newer Style](https://community.electricforum.com/t/headlights-newer-style/6487)

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**Author:** [@grantwest](https://community.electricforum.com/u/grantwest)\
**Replies:** 29\
**Last updated:** [May 25, 2017, 3:50pm UTC](https://community.electricforum.com/t/headlights-newer-style/6487 "2017-05-25T15:50:36Z")

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Hey I wanted to upgrade the headlights in my 2013 I thought I would Check to see if anyone has changed out the headlights. Here are the dimensions 3-1/4 tall and 5 wide\[image\]

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## [Gem Car 2002 Battery Question](https://community.electricforum.com/t/gem-car-2002-battery-question/1764)

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**Author:** [@AR308](https://community.electricforum.com/u/AR308)\
**Replies:** 7\
**Last updated:** [May 23, 2017, 3:57am UTC](https://community.electricforum.com/t/gem-car-2002-battery-question/1764 "2017-05-23T03:57:33Z")

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Hello everyone, after reading all the great info on this site I decided to join in the fun! I just bought a 2002 Gem Car and I have a question about the batteries and charger. The previous owner could not get it to char…

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## [Gem electrical isue](https://community.electricforum.com/t/gem-electrical-isue/12387)

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**Author:** [@gem2002](https://community.electricforum.com/u/gem2002)\
**Replies:** 0\
**Last updated:** [May 21, 2017, 8:34pm UTC](https://community.electricforum.com/t/gem-electrical-isue/12387 "2017-05-21T20:34:58Z")

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I have a 2002 E825 gem.This year when I brought it out from storage I started to have issues.When the ignition is turned off and the E brake is off the display board flashes all Zero's or what ever level the batteries ar…

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## [98 gem trans 2 48v](https://community.electricforum.com/t/98-gem-trans-2-48v/12378)

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**Author:** [@Johnny240](https://community.electricforum.com/u/Johnny240)\
**Replies:** 2\
**Last updated:** [May 18, 2017, 1:33am UTC](https://community.electricforum.com/t/98-gem-trans-2-48v/12378 "2017-05-18T01:33:10Z")

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Im getting 48v to the cart. The motor is good but the solenoid just clicks and cart doesnt move. I need some help getting this turd going again

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## [2002 E825 jerks and shutters while driving](https://community.electricforum.com/t/2002-e825-jerks-and-shutters-while-driving/12372)

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**Author:** [@tomr](https://community.electricforum.com/u/tomr)\
**Replies:** 2\
**Last updated:** [May 16, 2017, 6:15pm UTC](https://community.electricforum.com/t/2002-e825-jerks-and-shutters-while-driving/12372 "2017-05-16T18:15:44Z")

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My gem has around 9,500 miles on it and for the last 2 years it has shuttered and sputtered while driving. The controller has been adjusted to allow it to run 34 miles an hour. It seems the faster you go the less it do…

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