# GEM Forum

**URL:** https://community.electricforum.com/c/gem-forum/101.md?page=94

[Latest](https://community.electricforum.com/latest.md) · [Categories](https://community.electricforum.com/categories.md) · [Tags](https://community.electricforum.com/tags.md)

**Page:** 95

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## [Sunroof Removal](https://community.electricforum.com/t/sunroof-removal/12931)

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**Author:** [@Jbhfinancial](https://community.electricforum.com/u/Jbhfinancial)\
**Replies:** 2\
**Last updated:** [October 16, 2017, 7:24pm UTC](https://community.electricforum.com/t/sunroof-removal/12931 "2017-10-16T19:24:05Z")

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I just purchased a 2002 4 seater the sunroof is cracked and needs to be replaced. Has anyone done this before? Any input on how to remove it and where to get the replacement molding and glass would be greatly appreciated…

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## [Clicking Only When Accelerating](https://community.electricforum.com/t/clicking-only-when-accelerating/12918)

<div class="topic-metadata">

**Author:** [@Nrapp33](https://community.electricforum.com/u/Nrapp33)\
**Replies:** 3\
**Last updated:** [October 14, 2017, 1:57am UTC](https://community.electricforum.com/t/clicking-only-when-accelerating/12918 "2017-10-14T01:57:54Z")

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Ok, so I have a 2005 e4. I just had the front rotors turned and new pads. Now I have a clicking sound ONLY when I accelerate. The clicking cadence increases with speed. As soon as I let off of the accelerator it imme…

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## [Mud flaps needed](https://community.electricforum.com/t/mud-flaps-needed/12908)

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**Author:** [@Redspyder](https://community.electricforum.com/u/Redspyder)\
**Replies:** 0\
**Last updated:** [October 9, 2017, 5:10pm UTC](https://community.electricforum.com/t/mud-flaps-needed/12908 "2017-10-09T17:10:04Z")

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Lots of rain and mud lately. Does anyone sell or can recommend a place to purchase mud flaps for my 2005 e2.

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## [I did it!](https://community.electricforum.com/t/i-did-it/5485)

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**Author:** [@Old\_Houseboater](https://community.electricforum.com/u/Old_Houseboater)\
**Replies:** 5\
**Last updated:** [October 7, 2017, 9:08pm UTC](https://community.electricforum.com/t/i-did-it/5485 "2017-10-07T21:08:58Z")

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I actually programmed a DQ charger.:clap2::clap2::clap2: I picked Jimmy's brain and his method works. History - my experience with DQ's is horribly bad. I have sent 3 units back because I couldn't program them. I took…

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## [Gell Battery break in?](https://community.electricforum.com/t/gell-battery-break-in/5524)

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**Author:** [@grantwest](https://community.electricforum.com/u/grantwest)\
**Replies:** 4\
**Last updated:** [October 7, 2017, 9:04pm UTC](https://community.electricforum.com/t/gell-battery-break-in/5524 "2017-10-07T21:04:14Z")

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I had a set of Deka Gell batterys. They were 5 years old and started loosing range. I just bought a New set of Deka gells. The new batterys don't seem any more OR as strong as my old Deka's. Should I be worried or will t…

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## [2003 GEM wont move!](https://community.electricforum.com/t/2003-gem-wont-move/12883)

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**Author:** [@FANTAZ28](https://community.electricforum.com/u/FANTAZ28)\
**Replies:** 4\
**Last updated:** [October 7, 2017, 3:52am UTC](https://community.electricforum.com/t/2003-gem-wont-move/12883 "2017-10-07T03:52:06Z")

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Hey guys and gals. I’ve been using this forum for a while for research on what to buy and to help me with small issues ive had with my gem. In May I plugged in my GEM and left my Florida house to head up north. When I g…

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## [E4 Steering Rack blew](https://community.electricforum.com/t/e4-steering-rack-blew/5895)

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**Author:** [@KBskye](https://community.electricforum.com/u/KBskye)\
**Replies:** 9\
**Last updated:** [October 6, 2017, 11:43am UTC](https://community.electricforum.com/t/e4-steering-rack-blew/5895 "2017-10-06T11:43:49Z")

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Can any of you guys share your knowledge with steering rack rebuild or maintenance? bought a 08 e4 today with 850 miles on it and steering boot torn, gunk everywhere, steers like s\*\*t. Is there hydraulic fluid inside…

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## [Headlights not working](https://community.electricforum.com/t/headlights-not-working/12890)

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**Author:** [@Gtalley1](https://community.electricforum.com/u/Gtalley1)\
**Replies:** 1\
**Last updated:** [October 3, 2017, 12:07am UTC](https://community.electricforum.com/t/headlights-not-working/12890 "2017-10-03T00:07:09Z")

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I have a 2004 e825. All blinkers and side lights are working but no headlights. Once I turn the lights on the two red lights on the dash stay red. Any suggestions

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## [02 gem e825 -51 code](https://community.electricforum.com/t/02-gem-e825-51-code/12879)

<div class="topic-metadata">

**Author:** [@gmkiller88](https://community.electricforum.com/u/gmkiller88)\
**Replies:** 5\
**Last updated:** [October 2, 2017, 2:19pm UTC](https://community.electricforum.com/t/02-gem-e825-51-code/12879 "2017-10-02T14:19:51Z")

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hi there, i bought a gem a couple of years ago, put new interstate batteries in it and was running fine for two years, sat over the winter and wouldn’t run after that. i just charged all 6 batteries on a 2a charger indiv…

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## [Error code 57 & 66](https://community.electricforum.com/t/error-code-57-66/12854)

<div class="topic-metadata">

**Author:** [@Nanny23](https://community.electricforum.com/u/Nanny23)\
**Replies:** 2\
**Last updated:** [September 21, 2017, 9:49pm UTC](https://community.electricforum.com/t/error-code-57-66/12854 "2017-09-21T21:49:42Z")

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My 2003 Won’t move in either direction…gives err code 57 in FWD and Err code 66 in reverse. It is fully charged @ 100% HELP!!!

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## [Servicing Location Recommendation- Danville area of the San Francisco Bay Area](https://community.electricforum.com/t/servicing-location-recommendation-danville-area-of-the-san-francisco-bay-area/12804)

<div class="topic-metadata">

**Author:** [@Jroden](https://community.electricforum.com/u/Jroden)\
**Replies:** 2\
**Last updated:** [September 20, 2017, 3:23pm UTC](https://community.electricforum.com/t/servicing-location-recommendation-danville-area-of-the-san-francisco-bay-area/12804 "2017-09-20T15:23:55Z")

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Hello, does anyone have a recommendation or two for Jim servicing in the Danville area of San Francisco bay area? We just purchased a 2002 GEM E825 and already have issues with electrical smell. Thanks!

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## [Charger operations?](https://community.electricforum.com/t/charger-operations/6082)

<div class="topic-metadata">

**Author:** [@Wattee\_man](https://community.electricforum.com/u/Wattee_man)\
**Replies:** 10\
**Last updated:** [September 15, 2017, 4:15pm UTC](https://community.electricforum.com/t/charger-operations/6082 "2017-09-15T16:15:10Z")

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I am fairly new to the Gem world and have not found my answers through searching the forums so forgive my ignorance. I have a 2005 E4 with a delta q Model 910-7200 there is also a number 7212 on the charger. With the old…

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## [Pull that motor](https://community.electricforum.com/t/pull-that-motor/5139)

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**Author:** [@Dirk](https://community.electricforum.com/u/Dirk)\
**Replies:** 15\
**Last updated:** [September 14, 2017, 8:45pm UTC](https://community.electricforum.com/t/pull-that-motor/5139 "2017-09-14T20:45:05Z")

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Hey, I thought I would once more share something with you I learned, maybe you know, but you have to pull that motor often, and clean the splines, as well as the female splines on the transaxle input, you must then repla…

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## [Brake Work](https://community.electricforum.com/t/brake-work/1659)

<div class="topic-metadata">

**Author:** [@geminashland](https://community.electricforum.com/u/geminashland)\
**Replies:** 30\
**Last updated:** [September 14, 2017, 8:35pm UTC](https://community.electricforum.com/t/brake-work/1659 "2017-09-14T20:35:50Z")

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I've had my 2002 GEM for about a year; continue to be delighted with it, but it's time for brake reline on one or more wheels. Two questions arise: Will I need to use OEM shoes, or can I get something equivalent at my…

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## [Electrical Burning Smell & Unplugged Black charger wire Gem 2002 4 seater](https://community.electricforum.com/t/electrical-burning-smell-unplugged-black-charger-wire-gem-2002-4-seater/12802)

<div class="topic-metadata">

**Author:** [@Jroden](https://community.electricforum.com/u/Jroden)\
**Replies:** 5\
**Last updated:** [September 11, 2017, 12:57am UTC](https://community.electricforum.com/t/electrical-burning-smell-unplugged-black-charger-wire-gem-2002-4-seater/12802 "2017-09-11T00:57:39Z")

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Our Gen has an electrical smell and the black wire from the Zivan charger is not connected to anything. Related issues? Where does the black wire (a black and a white wire come out the top of the charger) connect to? …

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## [2001 GEM E825 ground wire](https://community.electricforum.com/t/2001-gem-e825-ground-wire/4226)

<div class="topic-metadata">

**Author:** [@my2001GEM](https://community.electricforum.com/u/my2001GEM)\
**Replies:** 13\
**Last updated:** [September 10, 2017, 11:00pm UTC](https://community.electricforum.com/t/2001-gem-e825-ground-wire/4226 "2017-09-10T23:00:35Z")

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I just had new Trojan SCS 225 batteries installed in my 2001 GEM 4 passenger. My Delta Q charger doesn't seem to be working correctly. It flashes green and is charging, but it does not turn off when the batteries are cha…

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## [Gas spring replacement](https://community.electricforum.com/t/gas-spring-replacement/3096)

<div class="topic-metadata">

**Author:** [@galvezpeds](https://community.electricforum.com/u/galvezpeds)\
**Replies:** 23\
**Last updated:** [September 10, 2017, 10:50pm UTC](https://community.electricforum.com/t/gas-spring-replacement/3096 "2017-09-10T22:50:41Z")

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Hi: My gas spring for my trunkback (cargo area box in the back of the gem car) does not work anymore. When you lift the lid, lid does not stay open. I tried calling/internet etc looking for a replacement part and no lu…

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## [Best lithium thread yet](https://community.electricforum.com/t/best-lithium-thread-yet/12532)

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**Author:** [@Inwo](https://community.electricforum.com/u/Inwo)\
**Replies:** 12\
**Last updated:** [September 10, 2017, 9:16am UTC](https://community.electricforum.com/t/best-lithium-thread-yet/12532 "2017-09-10T09:16:59Z")

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9kwh 1/2 of a full Chevy Spark 18kwh pack. 2015 8k miles. As new. No mechanical reconfiguration. Water jackets intact. Electrically connected for 24s or 20s 110ah. This has a theoretical 60 Mile range. Fitment in an E2…

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## [New to the club, 2005 EL](https://community.electricforum.com/t/new-to-the-club-2005-el/12011)

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**Author:** [@Bmfvet](https://community.electricforum.com/u/Bmfvet)\
**Replies:** 19\
**Last updated:** [September 10, 2017, 7:31am UTC](https://community.electricforum.com/t/new-to-the-club-2005-el/12011 "2017-09-10T07:31:45Z")

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I just purchased a 2005 GEM EL, and I had a few questions. The current batteries are from 2009 (GEM gel batteries) and I am currently charging them individually. I'm not so sure they will be functional, so I'm consider…

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## [2002 GEM Dead Overnight](https://community.electricforum.com/t/2002-gem-dead-overnight/12781)

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**Author:** [@Newcadd](https://community.electricforum.com/u/Newcadd)\
**Replies:** 2\
**Last updated:** [September 9, 2017, 4:35pm UTC](https://community.electricforum.com/t/2002-gem-dead-overnight/12781 "2017-09-09T16:35:49Z")

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I have a 2002 GEM, display came on for a few second and goes off, key switch is only showing 13.5 volts. Solenoid is showing 75.1 volts. Lights, turn signals, horn, wipers and lights work. No display so no error code …

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## [E6 2007 charging issues](https://community.electricforum.com/t/e6-2007-charging-issues/12797)

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**Author:** [@ljgem](https://community.electricforum.com/u/ljgem)\
**Replies:** 4\
**Last updated:** [September 9, 2017, 4:26pm UTC](https://community.electricforum.com/t/e6-2007-charging-issues/12797 "2017-09-09T16:26:19Z")

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First to all of you in Florida, be safe thoughts and prayers go out to you. I have a 2007 E6. In was charging great. I keep it plugged in but don’t use it very often. Recently even though it was plugged in it wouldn’t c…

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## [E580 differential](https://community.electricforum.com/t/e580-differential/12794)

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**Author:** [@rjr](https://community.electricforum.com/u/rjr)\
**Replies:** 1\
**Last updated:** [September 9, 2017, 1:58pm UTC](https://community.electricforum.com/t/e580-differential/12794 "2017-09-09T13:58:41Z")

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I am looking for a good used differential that will fit my 1999 e580 48 volt GEM car. Roy 865.414.2318

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## [I guess no Posi-Trac?](https://community.electricforum.com/t/i-guess-no-posi-trac/12753)

<div class="topic-metadata">

**Author:** [@Nrapp33](https://community.electricforum.com/u/Nrapp33)\
**Replies:** 5\
**Last updated:** [September 7, 2017, 2:42pm UTC](https://community.electricforum.com/t/i-guess-no-posi-trac/12753 "2017-09-07T14:42:40Z")

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I don’t really mean that but I have a question. I have my front wheels off on my 2005 e4 replacing the pads. They were pretty chewed up and dug into the rotors as well. I sanded down the rotors to clean that up. In d…

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## [Newbie 2009 e6 owner with 9 8v gel batteries not taking charge](https://community.electricforum.com/t/newbie-2009-e6-owner-with-9-8v-gel-batteries-not-taking-charge/12733)

<div class="topic-metadata">

**Author:** [@John\_Occhipinti](https://community.electricforum.com/u/John_Occhipinti)\
**Replies:** 5\
**Last updated:** [September 5, 2017, 1:10pm UTC](https://community.electricforum.com/t/newbie-2009-e6-owner-with-9-8v-gel-batteries-not-taking-charge/12733 "2017-09-05T13:10:04Z")

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I have a multi voltage 5-10 amp dumb charger that i would like to try and raise the voltage of the batteries within parameters of allowing built in charger to work. Its my understanding that due to cart having not been …

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## [My new custom rear section and basket](https://community.electricforum.com/t/my-new-custom-rear-section-and-basket/12751)

<div class="topic-metadata">

**Author:** [@ApacheshoresGEM](https://community.electricforum.com/u/ApacheshoresGEM)\
**Replies:** 3\
**Last updated:** [September 5, 2017, 2:09am UTC](https://community.electricforum.com/t/my-new-custom-rear-section-and-basket/12751 "2017-09-05T02:09:15Z")

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I know I post pictures when it was fabricated but I wanted to post a few more after powder coating. This was custom made for the GEM, is all steel and after powder coating it looks amazing. Thanks to Don Clesson at Labe…

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## [2001 GEM OK to buy](https://community.electricforum.com/t/2001-gem-ok-to-buy/12778)

<div class="topic-metadata">

**Author:** [@sundy](https://community.electricforum.com/u/sundy)\
**Replies:** 2\
**Last updated:** [September 4, 2017, 1:26am UTC](https://community.electricforum.com/t/2001-gem-ok-to-buy/12778 "2017-09-04T01:26:21Z")

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I’m looking at a 2001 GEM. We just want a retirement village ride. It won’t go on the street at all. We have no hills and a 10MPH speed limit. I don’t want a money pit so what should I check for before buying. Thanks.\[Ge…

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## [Using Public EV Charge Stations](https://community.electricforum.com/t/using-public-ev-charge-stations/12345)

<div class="topic-metadata">

**Author:** [@fonman99](https://community.electricforum.com/u/fonman99)\
**Replies:** 4\
**Last updated:** [August 29, 2017, 8:41pm UTC](https://community.electricforum.com/t/using-public-ev-charge-stations/12345 "2017-08-29T20:41:08Z")

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Just a quick question...Is there any way for GEM's to use a standard public EV Car charging station? Is there a cable or kit available to allow us to use the handle plug and convert it to our standard plug?

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## [Newbie in need of manual for 2009 e6 with 9 gel cells](https://community.electricforum.com/t/newbie-in-need-of-manual-for-2009-e6-with-9-gel-cells/12731)

<div class="topic-metadata">

**Author:** [@John\_Occhipinti](https://community.electricforum.com/u/John_Occhipinti)\
**Replies:** 1\
**Last updated:** [August 27, 2017, 9:29pm UTC](https://community.electricforum.com/t/newbie-in-need-of-manual-for-2009-e6-with-9-gel-cells/12731 "2017-08-27T21:29:46Z")

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Hi all, am somewhat mechanically inclined, need owner manual / wireing diagram/ service manual/guides. Currently had not been charged for past 8 months and batteries are below charger minimum voltage threshold. Have a pi…

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## [Trade Linksback for doors](https://community.electricforum.com/t/trade-linksback-for-doors/12511)

<div class="topic-metadata">

**Author:** [@brushycreekranch](https://community.electricforum.com/u/brushycreekranch)\
**Replies:** 9\
**Last updated:** [August 26, 2017, 6:41pm UTC](https://community.electricforum.com/t/trade-linksback-for-doors/12511 "2017-08-26T18:41:46Z")

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I have a Linksback with ball & club washer that came on my 2009 E2 that I would like to trade for a set of doors. Or I could sell it outright & purchase doors. Located in AR\[image\]\[image\]\[image\]

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## [GEM e2 wiring diagrams](https://community.electricforum.com/t/gem-e2-wiring-diagrams/12719)

<div class="topic-metadata">

**Author:** [@apgp](https://community.electricforum.com/u/apgp)\
**Replies:** 2\
**Last updated:** [August 24, 2017, 2:30pm UTC](https://community.electricforum.com/t/gem-e2-wiring-diagrams/12719 "2017-08-24T14:30:54Z")

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Hello, I’m new to the GEM EV world. I was wondering about the communication system in the GEM e2 cars. Do we have CAN bus in the e2 vehicle, (I saw that CAN bus in GEM vehicles started from 2016, not sure)? I am aware …

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