# GEM Forum

**URL:** https://community.electricforum.com/c/gem-forum/101.md?page=72

[Latest](https://community.electricforum.com/latest.md) · [Categories](https://community.electricforum.com/categories.md) · [Tags](https://community.electricforum.com/tags.md)

**Page:** 73

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## [Transaxle seal replacement ](https://community.electricforum.com/t/transaxle-seal-replacement/17052)

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**Author:** [@James\_Tipple](https://community.electricforum.com/u/James_Tipple)\
**Replies:** 8\
**Last updated:** [September 15, 2019, 5:05pm UTC](https://community.electricforum.com/t/transaxle-seal-replacement/17052 "2019-09-15T17:05:37Z")

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I just purchased a 2002 Gem car. It ran good when I test drove it but as soon as I backed it off the trailer the motor started smoking. I ordered another one but they said to replace the transaxle seal. Any recommenda…

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## [2005 Gem ES won’t say anything ](https://community.electricforum.com/t/2005-gem-es-won-t-say-anything/17037)

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**Author:** [@Summittman](https://community.electricforum.com/u/Summittman)\
**Replies:** 14\
**Last updated:** [September 15, 2019, 9:26am UTC](https://community.electricforum.com/t/2005-gem-es-won-t-say-anything/17037 "2019-09-15T09:26:36Z")

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I recently purchase 2 each 2005 Gem 1 ES and one truck from Dept. Of Interior, maintenance Supt. Said used only around wildlife Refuge to pick up trash run back and forth to ranger station. He had install a couple regula…

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## [GEM ball joints/king pins](https://community.electricforum.com/t/gem-ball-joints-king-pins/17055)

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**Author:** [@Todd](https://community.electricforum.com/u/Todd)\
**Replies:** 6\
**Last updated:** [September 14, 2019, 4:44pm UTC](https://community.electricforum.com/t/gem-ball-joints-king-pins/17055 "2019-09-14T16:44:22Z")

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Were can I find ball joints to fit 2000 and 2003 GEM 2 seater? I’ve internet searched and all I’ve found is for a 2005 and up.

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## [Magnet to override 2001 GEM controller](https://community.electricforum.com/t/magnet-to-override-2001-gem-controller/17078)

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**Author:** [@Tobiaset](https://community.electricforum.com/u/Tobiaset)\
**Replies:** 1\
**Last updated:** [September 14, 2019, 2:01pm UTC](https://community.electricforum.com/t/magnet-to-override-2001-gem-controller/17078 "2019-09-14T14:01:59Z")

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I have heard that a magnet can be installed that allows to override controller speed controls. When I get up to 27/28 MPH the car shudders a bit to slow itself down. I would like to eliminate this from happening. An…

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## [Reliability of lithium converted E4](https://community.electricforum.com/t/reliability-of-lithium-converted-e4/17040)

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**Author:** [@Blake](https://community.electricforum.com/u/Blake)\
**Replies:** 7\
**Last updated:** [September 14, 2019, 1:31am UTC](https://community.electricforum.com/t/reliability-of-lithium-converted-e4/17040 "2019-09-14T01:31:12Z")

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question for those of you with experience. I would like to use a lithium converted E4 in Florida at a house we’ll rent periodically. Renters will also use it. Would like solid reliability. Don’t want to have periodic…

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## [Members Parts I stock](https://community.electricforum.com/t/members-parts-i-stock/17058)

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**Author:** [@Old\_Houseboater](https://community.electricforum.com/u/Old_Houseboater)\
**Replies:** 5\
**Last updated:** [September 13, 2019, 8:39pm UTC](https://community.electricforum.com/t/members-parts-i-stock/17058 "2019-09-13T20:39:14Z")

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Members I am retired and Hyper. For something to keep me sane I still putter with GEM motors, gear boxes etc. To help our members I stock new style input shaft kits, Leak free input shaft bearings for old style to …

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## [Bought a 2003 E825 and doesn’t work](https://community.electricforum.com/t/bought-a-2003-e825-and-doesn-t-work/16942)

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**Author:** [@Neversummermatty33](https://community.electricforum.com/u/Neversummermatty33)\
**Replies:** 24\
**Last updated:** [September 12, 2019, 12:46pm UTC](https://community.electricforum.com/t/bought-a-2003-e825-and-doesn-t-work/16942 "2019-09-12T12:46:37Z")

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Bought a 2003 GEM E825. Doesn’t work but it’s in great physical shape. Just ordered some new tires. Trying to figure out what I need to buy in order to get this thing running. Has lithium batteries and I would like to st…

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## [Re-using drivetrain of crashed Renault zoë](https://community.electricforum.com/t/re-using-drivetrain-of-crashed-renault-zoe/17053)

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**Author:** [@Fabian](https://community.electricforum.com/u/Fabian)\
**Replies:** 0\
**Last updated:** [September 11, 2019, 4:18pm UTC](https://community.electricforum.com/t/re-using-drivetrain-of-crashed-renault-zoe/17053 "2019-09-11T16:18:06Z")

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I am thinking of doing a car conversion using a drivetrain of a Renault Zoë. The reason for this is: they are relatively cheap and widly available. It will not be hard to find a good read-ended Zoë. The reason I would l…

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## [Replace Motor Magnet - How to get it off?](https://community.electricforum.com/t/replace-motor-magnet-how-to-get-it-off/17035)

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**Author:** [@cbepps](https://community.electricforum.com/u/cbepps)\
**Replies:** 1\
**Last updated:** [September 10, 2019, 7:10am UTC](https://community.electricforum.com/t/replace-motor-magnet-how-to-get-it-off/17035 "2019-09-10T07:10:00Z")

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I’ve been getting error codes 81 and 82. I replaced the speed sensor but now get error 82 and no speed registered on the display. It’s a 2007 e6 with a 5hp GE motor. I went to replace the magnet as I noticed some of the…

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## [Peskey Code -11](https://community.electricforum.com/t/peskey-code-11/16968)

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**Author:** [@grantwest](https://community.electricforum.com/u/grantwest)\
**Replies:** 23\
**Last updated:** [September 9, 2019, 3:34pm UTC](https://community.electricforum.com/t/peskey-code-11/16968 "2019-09-09T15:34:45Z")

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Pesky Code -11 (fix) This is what was happening. I’m driving along and the car would stall (stop) and the main contact would drop out (open) and the car would stop. You let of the throttle and go again and everything is…

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## [GEM E2 charge indicator light](https://community.electricforum.com/t/gem-e2-charge-indicator-light/3958)

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**Author:** [@dspikes](https://community.electricforum.com/u/dspikes)\
**Replies:** 19\
**Last updated:** [September 8, 2019, 8:59pm UTC](https://community.electricforum.com/t/gem-e2-charge-indicator-light/3958 "2019-09-08T20:59:14Z")

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I recently purchased a 2002 GEM E2. Lately, the charge indicator is blinking red, although once I remove the cord and turn it on, it reads 100% charged. The charge indicator used to turn green once fully charged. Any …

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## [Controller issues with older GEM](https://community.electricforum.com/t/controller-issues-with-older-gem/17027)

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**Author:** [@GEM\_Dave](https://community.electricforum.com/u/GEM_Dave)\
**Replies:** 1\
**Last updated:** [September 8, 2019, 4:00pm UTC](https://community.electricforum.com/t/controller-issues-with-older-gem/17027 "2019-09-08T16:00:30Z")

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I have an older GEM (~2000). A local shop installed a new or refurbished controller and I am still having problems (error code 24). Are there particular shops or suppliers that provide the best controllers for this type …

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## [PIN Lists and wiring diag for my 09 E4](https://community.electricforum.com/t/pin-lists-and-wiring-diag-for-my-09-e4/17023)

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**Author:** [@ApacheshoresGEM](https://community.electricforum.com/u/ApacheshoresGEM)\
**Replies:** 2\
**Last updated:** [September 7, 2019, 6:45pm UTC](https://community.electricforum.com/t/pin-lists-and-wiring-diag-for-my-09-e4/17023 "2019-09-07T18:45:32Z")

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Can anyone send me the full PIN list for each component plug (controller-charger-etc…) and and full wiring Diag for my 09 E4? I have some time now to start running through it to see what got fried and needs to be replac…

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## [LCD broken or needs resetting?](https://community.electricforum.com/t/lcd-broken-or-needs-resetting/16899)

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**Author:** [@thetube](https://community.electricforum.com/u/thetube)\
**Replies:** 4\
**Last updated:** [September 7, 2019, 2:47am UTC](https://community.electricforum.com/t/lcd-broken-or-needs-resetting/16899 "2019-09-07T02:47:57Z")

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2013 GEM E6 This cart works great but the display is dim and doesn’t work. Has When I plug it in the dash lights come on but very dim and the charging indicator does not change like it should. When I drive the car t…

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## [T3 programing question](https://community.electricforum.com/t/t3-programing-question/16923)

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**Author:** [@Ljtoro](https://community.electricforum.com/u/Ljtoro)\
**Replies:** 73\
**Last updated:** [September 7, 2019, 2:38am UTC](https://community.electricforum.com/t/t3-programing-question/16923 "2019-09-07T02:38:24Z")

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Good day all . I just did a lithium bat. Swap on my 2005 E4 thank you kinghappy, but I do have a t3 controller. I have searched the forum a few times and can’t seem to find if anyone has broken the enigma of the t3. A…

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## [Kinghappy No happy](https://community.electricforum.com/t/kinghappy-no-happy/17003)

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**Author:** [@LithiumGods](https://community.electricforum.com/u/LithiumGods)\
**Replies:** 5\
**Last updated:** [September 7, 2019, 12:33am UTC](https://community.electricforum.com/t/kinghappy-no-happy/17003 "2019-09-07T00:33:00Z")

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KingHappy no happy . This sucks . I have a Bolt pack I want to test in my Gem , Nope . Want to finish the big motor shootout , want to install new inline monitor plug , Nope . Oh well at least I will have more time …

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## [LiFePO Battery install 2001 e825](https://community.electricforum.com/t/lifepo-battery-install-2001-e825/16068)

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**Author:** [@Reddevil](https://community.electricforum.com/u/Reddevil)\
**Replies:** 82\
**Last updated:** [September 6, 2019, 5:49pm UTC](https://community.electricforum.com/t/lifepo-battery-install-2001-e825/16068 "2019-09-06T17:49:53Z")

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Thanks to David “INWO” I just received a set of LiFePO4 lithium batteries. 25 cells in 5 packs should give about 92 volts charged. Putting in our 2001 in replacement of Trojan FLA. I think I can put 15 up front to kee…

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## [2002 e825, lithium, T1: motor swap: 5HP vs 7.5HP(blue)](https://community.electricforum.com/t/2002-e825-lithium-t1-motor-swap-5hp-vs-7-5hp-blue/17008)

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**Author:** [@dougl](https://community.electricforum.com/u/dougl)\
**Replies:** 1\
**Last updated:** [September 6, 2019, 1:30am UTC](https://community.electricforum.com/t/2002-e825-lithium-t1-motor-swap-5hp-vs-7-5hp-blue/17008 "2019-09-06T01:30:40Z")

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I will probably do my motor swap soon as long as the experts are of the mind that it won’t blow up the T1 controller(pn IC3645SH7R353T1 ). The lithium pack is a 88V/22S pack made of 5.5 module Leaf charged to 4.0V max) …

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## [Need T3 Controller rebuild](https://community.electricforum.com/t/need-t3-controller-rebuild/16994)

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**Author:** [@Twn454](https://community.electricforum.com/u/Twn454)\
**Replies:** 4\
**Last updated:** [September 5, 2019, 7:07pm UTC](https://community.electricforum.com/t/need-t3-controller-rebuild/16994 "2019-09-05T19:07:20Z")

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I have a T3 controller that needs rebuild, any recommendations?

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## [2002 Gem with 71030i sure power DC converter](https://community.electricforum.com/t/2002-gem-with-71030i-sure-power-dc-converter/6140)

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**Author:** [@Mpap67](https://community.electricforum.com/u/Mpap67)\
**Replies:** 1\
**Last updated:** [September 4, 2019, 4:21pm UTC](https://community.electricforum.com/t/2002-gem-with-71030i-sure-power-dc-converter/6140 "2019-09-04T16:21:03Z")

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Had the headlights, tail lamps, etc. go out on my 2002 gem car this weekend. Ran fine for a while then it happened. Let the car sit for a bit and the accessories all worked. Read the accessory system troubleshooting ch…

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## [Disconnected wires & Error 82](https://community.electricforum.com/t/disconnected-wires-error-82/16992)

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**Author:** [@cbepps](https://community.electricforum.com/u/cbepps)\
**Replies:** 0\
**Last updated:** [September 3, 2019, 7:32pm UTC](https://community.electricforum.com/t/disconnected-wires-error-82/16992 "2019-09-03T19:32:55Z")

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I just bought an e6 project car. When I test drove the car, all worked as expected. Trailered it about 300 miles home and now I’m getting Error 81 & 82. 81 was sporadic and I checked all the motor connections and cleane…

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## [Looking for a Mentor - 2002 E825 E4 project](https://community.electricforum.com/t/looking-for-a-mentor-2002-e825-e4-project/15196)

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**Author:** [@SJRJr](https://community.electricforum.com/u/SJRJr)\
**Replies:** 11\
**Last updated:** [September 3, 2019, 5:57pm UTC](https://community.electricforum.com/t/looking-for-a-mentor-2002-e825-e4-project/15196 "2019-09-03T17:57:53Z")

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Looking for a mentor(s) who doesn’t mind, what could be the simplest, questions. I recently obtained a 2002 e825 e4 with a lot of unknowns. I am a mechanical novice when it comes to EVs, but have the desire to learn. …

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## [Magnet Replacement Question](https://community.electricforum.com/t/magnet-replacement-question/16967)

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**Author:** [@jwc](https://community.electricforum.com/u/jwc)\
**Replies:** 3\
**Last updated:** [September 3, 2019, 4:04am UTC](https://community.electricforum.com/t/magnet-replacement-question/16967 "2019-09-03T04:04:08Z")

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I have a 2002 e825 that I bought about a year ago. While working on the loose steering issue that I have, I discovered that my speed sensor is bad and has some broken wires. When I pulled the cap off the motor, I disco…

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## [2005 gem accelerator removal ](https://community.electricforum.com/t/2005-gem-accelerator-removal/16987)

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**Author:** [@charris2587](https://community.electricforum.com/u/charris2587)\
**Replies:** 5\
**Last updated:** [September 3, 2019, 4:01am UTC](https://community.electricforum.com/t/2005-gem-accelerator-removal/16987 "2019-09-03T04:01:14Z")

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I have a 2005 Gem e4 I am getting error code 5 when I press the accelerator pedal. I removed the 3 bolts but the brake line and bend in the pedal is preventing me from removing it I see two bolts that kind of look like A…

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## [Gem Disk brake conversion from NEV accessories](https://community.electricforum.com/t/gem-disk-brake-conversion-from-nev-accessories/16913)

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**Author:** [@TJelecD](https://community.electricforum.com/u/TJelecD)\
**Replies:** 12\
**Last updated:** [September 2, 2019, 5:17pm UTC](https://community.electricforum.com/t/gem-disk-brake-conversion-from-nev-accessories/16913 "2019-09-02T17:17:01Z")

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Does anyone have any photos of the finished installation? I’m installing the disc brake conversion on my 2002 gem, and the instructions that came with it are for a ford think, and it looks like they’ve been phtotocopied…

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## [Need OEM motor 2013 GEM e4](https://community.electricforum.com/t/need-oem-motor-2013-gem-e4/16805)

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**Author:** [@mybogusidentity1](https://community.electricforum.com/u/mybogusidentity1)\
**Replies:** 20\
**Last updated:** [September 1, 2019, 10:00pm UTC](https://community.electricforum.com/t/need-oem-motor-2013-gem-e4/16805 "2019-09-01T22:00:44Z")

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The motor is the 5 hp long case with 2 sensors. Looking for direct replacement text 9 five 6 four 2 four 2 SEVEN zero 1 thanks

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## [Module rebuilders](https://community.electricforum.com/t/module-rebuilders/16965)

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**Author:** [@lvassar](https://community.electricforum.com/u/lvassar)\
**Replies:** 3\
**Last updated:** [September 1, 2019, 5:43pm UTC](https://community.electricforum.com/t/module-rebuilders/16965 "2019-09-01T17:43:27Z")

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Sorry I’m sure its been asked. Where do you guys send your Battery modules to get rebuilt? Thanks

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## [DQ Charger with Lithium Profile - Green Wire](https://community.electricforum.com/t/dq-charger-with-lithium-profile-green-wire/16971)

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**Author:** [@MikeKC](https://community.electricforum.com/u/MikeKC)\
**Replies:** 4\
**Last updated:** [September 1, 2019, 5:04pm UTC](https://community.electricforum.com/t/dq-charger-with-lithium-profile-green-wire/16971 "2019-09-01T17:04:21Z")

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OK, was playing around due to a post in another thread. Trying to get the dash battery meter to work again. Just testing the green wire coming out of the DQ. When the charger is plugged into 110v, the green wire goes t…

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## [Chevy Bolt battery pack . Mechanics special . 20 cell . $2200](https://community.electricforum.com/t/chevy-bolt-battery-pack-mechanics-special-20-cell-2200/16580)

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**Author:** [@LithiumGods](https://community.electricforum.com/u/LithiumGods)\
**Replies:** 2\
**Last updated:** [August 31, 2019, 5:16pm UTC](https://community.electricforum.com/t/chevy-bolt-battery-pack-mechanics-special-20-cell-2200/16580 "2019-08-31T17:16:18Z")

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I purchased a Bolt battery pack from a large electrical company that was doing some kind of testing on the individual cells . They removed some of the individual cells from one of the modules for testing . The remaining…

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## [2015 Polaris GEM e6 LED speakers](https://community.electricforum.com/t/2015-polaris-gem-e6-led-speakers/16943)

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**Author:** [@earami](https://community.electricforum.com/u/earami)\
**Replies:** 2\
**Last updated:** [August 31, 2019, 4:46pm UTC](https://community.electricforum.com/t/2015-polaris-gem-e6-led-speakers/16943 "2019-08-31T16:46:03Z")

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