# GEM Forum **URL:** https://community.electricforum.com/c/gem-forum/101.md?page=65 [Latest](https://community.electricforum.com/latest.md) · [Categories](https://community.electricforum.com/categories.md) · [Tags](https://community.electricforum.com/tags.md) **Page:** 66 --- ## [Banjo Bolt (0522-00170) replacement](https://community.electricforum.com/t/banjo-bolt-0522-00170-replacement/16086)
**Author:** [@Erniea15](https://community.electricforum.com/u/Erniea15)\ **Replies:** 12\ **Last updated:** [March 24, 2020, 11:57pm UTC](https://community.electricforum.com/t/banjo-bolt-0522-00170-replacement/16086 "2020-03-24T23:57:36Z")
Was doing a brake job on a 2002 GEM with drum brakes. When I was putting on the brake line for the front brakes, I managed to break the banjo bolt. Gem part number 0522-00170. I’ve tried just about every auto parts st… --- ## [Looking for a good Used Transmision](https://community.electricforum.com/t/looking-for-a-good-used-transmision/15572)
**Author:** [@grantwest](https://community.electricforum.com/u/grantwest)\ **Replies:** 7\ **Last updated:** [March 24, 2020, 8:03pm UTC](https://community.electricforum.com/t/looking-for-a-good-used-transmision/15572 "2020-03-24T20:03:50Z")
Hey, Do you have a good used 10:35 Transmission? If so I’m looking for one. The sticker on the transmission should have theses numbers Spicer 0613-00249 I have a 12:44 transmission If your Intrested. --- ## [2005 ES Powers - No Movement](https://community.electricforum.com/t/2005-es-powers-no-movement/18330)
**Author:** [@tomcat7704](https://community.electricforum.com/u/tomcat7704)\ **Replies:** 3\ **Last updated:** [March 23, 2020, 10:46pm UTC](https://community.electricforum.com/t/2005-es-powers-no-movement/18330 "2020-03-23T22:46:08Z")
Acquired use 2005 ES Batteries checked individually and all are charged On Board charger works and charged batteries till green light solid Turn Key can here relay in PSDM click Instrument panel lights up not issues … --- ## [What type of controller do I have? T2/T3/T4?](https://community.electricforum.com/t/what-type-of-controller-do-i-have-t2-t3-t4/13393)
**Author:** [@diymatt](https://community.electricforum.com/u/diymatt)\ **Replies:** 7\ **Last updated:** [September 1, 2019, 11:44am UTC](https://community.electricforum.com/t/what-type-of-controller-do-i-have-t2-t3-t4/13393 "2019-09-01T11:44:20Z")
I was struggling to find out which controller I had on my 2005 GEM. I searched and searched and looked all over the controller and even debated taking it off. I ended up taking a picture of it and putting the first few… --- ## [2015 GEM e6 keeps stalling](https://community.electricforum.com/t/2015-gem-e6-keeps-stalling/18324)
**Author:** [@earami](https://community.electricforum.com/u/earami)\ **Replies:** 9\ **Last updated:** [March 19, 2020, 9:34pm UTC](https://community.electricforum.com/t/2015-gem-e6-keeps-stalling/18324 "2020-03-19T21:34:27Z")
GEM stalls randomly for a few seconds. Lately I turn key to off and wait a few seconds and starts again. Checked all battery connections all tight and clean. Also checked the connection from controller to motor and r… --- ## [Think Wheels on 2002 half truck](https://community.electricforum.com/t/think-wheels-on-2002-half-truck/18326)
**Author:** [@Bglidin](https://community.electricforum.com/u/Bglidin)\ **Replies:** 2\ **Last updated:** [March 19, 2020, 6:32pm UTC](https://community.electricforum.com/t/think-wheels-on-2002-half-truck/18326 "2020-03-19T18:32:07Z")
Wondering if anyone has used or knows whether Ford Think wheels fit on a Gem. --- ## [Noise in differential](https://community.electricforum.com/t/noise-in-differential/12414)
**Author:** [@rjr](https://community.electricforum.com/u/rjr)\ **Replies:** 16\ **Last updated:** [March 17, 2020, 5:33pm UTC](https://community.electricforum.com/t/noise-in-differential/12414 "2020-03-17T17:33:49Z")
Hello group...I am somewhat new at this. I have an e580 that has a noise in the differential. I have replaced the 2 bearings where the axles go into the differential. I have removed the input shaft and the splines show a… --- ## [Gem Cart 2016 Charger ](https://community.electricforum.com/t/gem-cart-2016-charger/17970)
**Author:** [@gagullo13](https://community.electricforum.com/u/gagullo13)\ **Replies:** 6\ **Last updated:** [March 14, 2020, 6:19pm UTC](https://community.electricforum.com/t/gem-cart-2016-charger/17970 "2020-03-14T18:19:38Z")
Hi, I have an 2016 electric gem cart. You know that when the cart is plug in it doesn’t let you run. It is possible to charge it while running, we plug it to a generator to charge it. Is there a way to disconnect someth… --- ## [Pinout for Zivan SG3 (Polaris Custom) Remote LED Port](https://community.electricforum.com/t/pinout-for-zivan-sg3-polaris-custom-remote-led-port/18307)
**Author:** [@MyMobility](https://community.electricforum.com/u/MyMobility)\ **Replies:** 0\ **Last updated:** [March 14, 2020, 6:11pm UTC](https://community.electricforum.com/t/pinout-for-zivan-sg3-polaris-custom-remote-led-port/18307 "2020-03-14T18:11:44Z")
I would like to remote the two large LEDs on the Zivan SG3 3kw fast charger into the dashboard of a 2018 e4. The Zapi Inc USA website indicates there is a remote LED port but no documentation is available. The GEM ser… --- ## [2014 e6 schematic needed](https://community.electricforum.com/t/2014-e6-schematic-needed/18298)
**Author:** [@Inwo](https://community.electricforum.com/u/Inwo)\ **Replies:** 0\ **Last updated:** [March 13, 2020, 2:32am UTC](https://community.electricforum.com/t/2014-e6-schematic-needed/18298 "2020-03-13T02:32:51Z")
Picked up a throttle that I haven’t seen before. --- ## [Specifications GEM e4](https://community.electricforum.com/t/specifications-gem-e4/4620)
**Author:** [@EvMan](https://community.electricforum.com/u/EvMan)\ **Replies:** 1\ **Last updated:** [March 11, 2020, 6:08pm UTC](https://community.electricforum.com/t/specifications-gem-e4/4620 "2020-03-11T18:08:57Z")
\[image\] \[SIZE=2\]Image courtesy of polaris.com Specifications\[/SIZE\] Dry Weight: 1,270 lb GVW: 2,200 lb Payload Capacity: 930 lb Width: 55" Length: 128" Height: 70" Cubic Feet of Cab: 78 ft³ Wheelbase:… --- ## [Gem E6 constant electrical steering loss](https://community.electricforum.com/t/gem-e6-constant-electrical-steering-loss/18254)
**Author:** [@Acek94](https://community.electricforum.com/u/Acek94)\ **Replies:** 5\ **Last updated:** [March 10, 2020, 4:01pm UTC](https://community.electricforum.com/t/gem-e6-constant-electrical-steering-loss/18254 "2020-03-10T16:01:26Z")
Hi, I work at a airport where we drive the E6 from the terminal to the parking lots. We are being told to not turn the shuttle on while we aren’t using it because it will break the electrical steering. From time to time… --- ## [Batteries replacements](https://community.electricforum.com/t/batteries-replacements/18143)
**Author:** [@earami](https://community.electricforum.com/u/earami)\ **Replies:** 7\ **Last updated:** [March 10, 2020, 12:58pm UTC](https://community.electricforum.com/t/batteries-replacements/18143 "2020-03-10T12:58:15Z")
Looks like I’m at the last leg of the 8 volt batteries on 2016 GEM e6. Any suggestions? --- ## [No power on 2008 Gem Car](https://community.electricforum.com/t/no-power-on-2008-gem-car/18267)
**Author:** [@Butchswaby](https://community.electricforum.com/u/Butchswaby)\ **Replies:** 2\ **Last updated:** [March 10, 2020, 3:23am UTC](https://community.electricforum.com/t/no-power-on-2008-gem-car/18267 "2020-03-10T03:23:06Z")
I have a 2008 gem car. The warning buzzer stays on unless I turn off main switch. With key on or off. No display on dash. New batteries. Any ideas? --- ## [Gem Heater fan blowing, relay clicks, no heat ](https://community.electricforum.com/t/gem-heater-fan-blowing-relay-clicks-no-heat/18169)
**Author:** [@fordtechgem1](https://community.electricforum.com/u/fordtechgem1)\ **Replies:** 2\ **Last updated:** [March 10, 2020, 1:38am UTC](https://community.electricforum.com/t/gem-heater-fan-blowing-relay-clicks-no-heat/18169 "2020-03-10T01:38:28Z")
I have 2002, 12 volt heater, need trouble shooting guide to pinpoint problem. 15 amp and 10 amp fuses good. Element circuit in unit is not open. Gem manual states heater and radio are optional, no more info except part l… --- ## ['14 eL XD electrical problems](https://community.electricforum.com/t/14-el-xd-electrical-problems/18071)
**Author:** [@Mechmagcn](https://community.electricforum.com/u/Mechmagcn)\ **Replies:** 16\ **Last updated:** [March 9, 2020, 7:37pm UTC](https://community.electricforum.com/t/14-el-xd-electrical-problems/18071 "2020-03-09T19:37:32Z")
Hi all! Newbie here with a problem. We’ve had this Gem since new, never had problems before, just regular maintenance. Yesterday it started having issued while driving, the dash display would flicker and the car would s… --- ## [Buying a 2006 GEM Electric Car ](https://community.electricforum.com/t/buying-a-2006-gem-electric-car/18265)
**Author:** [@Shepherds](https://community.electricforum.com/u/Shepherds)\ **Replies:** 0\ **Last updated:** [March 9, 2020, 3:24pm UTC](https://community.electricforum.com/t/buying-a-2006-gem-electric-car/18265 "2020-03-09T15:24:17Z")
Hello. I am new to these machines besides a couple days of online research. I keep coming back to this forum and it seems the most helpful so I appreciate any. The two I am looking for are both 2006 GEMS. One is a 2 d… --- ## [More speed with oversize tires](https://community.electricforum.com/t/more-speed-with-oversize-tires/18256)
**Author:** [@BigT](https://community.electricforum.com/u/BigT)\ **Replies:** 1\ **Last updated:** [March 8, 2020, 2:06am UTC](https://community.electricforum.com/t/more-speed-with-oversize-tires/18256 "2020-03-08T02:06:20Z")
New here ! I have a 2005 Gem E4. Just bought. Put new shocks, tires(Dura Scorchers 22x11x12) & rims. Raise back fender. Everything fits great. Ordered the R4F motor. No reprogramming controller per R4F for a 2005. Supp… --- ## [4.5A constant drain on battery](https://community.electricforum.com/t/4-5a-constant-drain-on-battery/15762)
**Author:** [@dougl](https://community.electricforum.com/u/dougl)\ **Replies:** 9\ **Last updated:** [March 7, 2020, 6:06pm UTC](https://community.electricforum.com/t/4-5a-constant-drain-on-battery/15762 "2020-03-07T18:06:04Z")
My current meter is showing a constant 4.5A drain on the battery when powered off and I was wondering if anyone has seen anything like that? I don’t have a radio connected and there are no lights on. I measured 150mA t… --- ## [Gem E2 battery question](https://community.electricforum.com/t/gem-e2-battery-question/13782)
**Author:** [@tunabob](https://community.electricforum.com/u/tunabob)\ **Replies:** 55\ **Last updated:** [March 7, 2020, 2:15pm UTC](https://community.electricforum.com/t/gem-e2-battery-question/13782 "2020-03-07T14:15:22Z")
I need advice. Searching for batteries for our 2002 Gem E2. Contacted batteries and bulbs and they are offering a DC31DT. Specs are as follows. CCA 105 MCA 650 8 Hour cap 800 6 Hour cap 225 weight 60 lbs length 13 … --- ## [2002 gem 825 4seat. Steering rack swap or rebuild](https://community.electricforum.com/t/2002-gem-825-4seat-steering-rack-swap-or-rebuild/18136)
**Author:** [@carta4x4](https://community.electricforum.com/u/carta4x4)\ **Replies:** 2\ **Last updated:** [March 5, 2020, 11:53pm UTC](https://community.electricforum.com/t/2002-gem-825-4seat-steering-rack-swap-or-rebuild/18136 "2020-03-05T23:53:20Z")
Hi, i have too much play on my wheel when driving down the rd. I need to ether rebuild the rack and pinion or replace it with a better one. Anyone here ever do a swap from the oem to a rzr r&p? --- ## [Need Help in Central Florida](https://community.electricforum.com/t/need-help-in-central-florida/18212)
**Author:** [@swolak](https://community.electricforum.com/u/swolak)\ **Replies:** 34\ **Last updated:** [March 5, 2020, 3:25am UTC](https://community.electricforum.com/t/need-help-in-central-florida/18212 "2020-03-05T03:25:24Z")
So I bought a 2002 GEM 2 seater a few weeks ago. I installed new Interstate batteries and I thought the old batteries were bad. Well, guess what it was some sensor hooked to the charger which I unplugged and charger run… --- ## [Magic magnet not producing results](https://community.electricforum.com/t/magic-magnet-not-producing-results/14515)
**Author:** [@Dragcar](https://community.electricforum.com/u/Dragcar)\ **Replies:** 8\ **Last updated:** [March 4, 2020, 5:37pm UTC](https://community.electricforum.com/t/magic-magnet-not-producing-results/14515 "2020-03-04T17:37:13Z")
Has anyone else had no results with a magic magnet? I tried it on my 01, no difference in speed. It did eliminate the governed/cutout at 25mph. But I bought it for the speed increase. I wrote it off to having aftermarke… --- ## [2002 Plexiglass Rear Window](https://community.electricforum.com/t/2002-plexiglass-rear-window/18195)
**Author:** [@yardbeatles](https://community.electricforum.com/u/yardbeatles)\ **Replies:** 2\ **Last updated:** [March 3, 2020, 10:26pm UTC](https://community.electricforum.com/t/2002-plexiglass-rear-window/18195 "2020-03-03T22:26:55Z")
Anyone here try to fabricate a plexi rear window? Bought a 3’x4’ .09" piece of plexi from Home Depot and was going to attempt it… curves may make it weird though. Other options are expensive and i’m on a tight budget. W… --- ## [No Owners Manual for 2002 E825](https://community.electricforum.com/t/no-owners-manual-for-2002-e825/18211)
**Author:** [@BBoy](https://community.electricforum.com/u/BBoy)\ **Replies:** 2\ **Last updated:** [March 3, 2020, 10:04pm UTC](https://community.electricforum.com/t/no-owners-manual-for-2002-e825/18211 "2020-03-03T22:04:09Z")
I recently purchased a 2002 GEM E825 and don’t have an owners manual. I’ve downloaded a repair manual but can’t seem to find a free download of an owners manual. Can anyone help. --- ## [I did a bad thing to my GEM](https://community.electricforum.com/t/i-did-a-bad-thing-to-my-gem/18188)
**Author:** [@lphilyaw](https://community.electricforum.com/u/lphilyaw)\ **Replies:** 6\ **Last updated:** [March 3, 2020, 11:48am UTC](https://community.electricforum.com/t/i-did-a-bad-thing-to-my-gem/18188 "2020-03-03T11:48:43Z")
I recently bought a 2009 E4 and decided it needed to be washed, I figured since it was designed to be driven in the rain, as long as I didn’t spray directly onto the hood opening, I’d be ok. Well when i finished, I got … --- ## [Poor driving range and rapid power drop](https://community.electricforum.com/t/poor-driving-range-and-rapid-power-drop/18139)
**Author:** [@Christenha](https://community.electricforum.com/u/Christenha)\ **Replies:** 10\ **Last updated:** [March 2, 2020, 11:14am UTC](https://community.electricforum.com/t/poor-driving-range-and-rapid-power-drop/18139 "2020-03-02T11:14:34Z")
Greetings. I have a deer in the headlight approach to addressing my issue. I bought a used 2003 GEM e4 825 in an auction not knowing what I would be getting. After getting it home I purchased 6 new Trojan batteries… --- ## [Happy Birthday Dave](https://community.electricforum.com/t/happy-birthday-dave/18190)
**Author:** [@grantwest](https://community.electricforum.com/u/grantwest)\ **Replies:** 1\ **Last updated:** [March 1, 2020, 10:27pm UTC](https://community.electricforum.com/t/happy-birthday-dave/18190 "2020-03-01T22:27:58Z")
INWO is another year older today Happy Birthday Dave --- ## [I need a battery diagram for a 2008 Gem Car e4](https://community.electricforum.com/t/i-need-a-battery-diagram-for-a-2008-gem-car-e4/18168)
**Author:** [@Sharkba8](https://community.electricforum.com/u/Sharkba8)\ **Replies:** 5\ **Last updated:** [February 29, 2020, 3:08am UTC](https://community.electricforum.com/t/i-need-a-battery-diagram-for-a-2008-gem-car-e4/18168 "2020-02-29T03:08:13Z")
Does anyone have a battery connection diagram for a 2008 Gem car. I let my son take my batteries out and no pictures were taken or a sketch made out. Good help is hard to find. I need help… Thanks… --- ## [Where to check voltage at T1 controller](https://community.electricforum.com/t/where-to-check-voltage-at-t1-controller/18164)
**Author:** [@2000GEM](https://community.electricforum.com/u/2000GEM)\ **Replies:** 3\ **Last updated:** [February 28, 2020, 1:15pm UTC](https://community.electricforum.com/t/where-to-check-voltage-at-t1-controller/18164 "2020-02-28T13:15:34Z")
I have a rebuilt controller, reinstalled it but no power. I need to confirm I am getting 72v to the controller. It was confirmed by a good tech before I sent the T1 off for rebuild. I just need to know where to confirm b… [Previous page](https://community.electricforum.com/c/gem-forum/101.md?page=64) [Next page](https://community.electricforum.com/c/gem-forum/101.md?page=66)